Stress-blended eddy simulation and visualization validation of unsteady viscous oil cavitation in hydrodynamic torque converter

As hydrodynamic torque converter developing towards higher power density, leading to severe cavitation in the internal viscous oil, which adversely impacts performance and energy efficiency. This study introduces a novel borescope observation technology for visualizing cavitation in hydrodynamic tor...

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Main Authors: Jiahua Zhang, Qingdong Yan, Zhifang Ke, Haoyuan Wang, Boo Cheong Khoo, Cheng Liu, Meng Guo, Wei Wei
Format: Article
Language:English
Published: Elsevier 2025-02-01
Series:Alexandria Engineering Journal
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S1110016824015990
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author Jiahua Zhang
Qingdong Yan
Zhifang Ke
Haoyuan Wang
Boo Cheong Khoo
Cheng Liu
Meng Guo
Wei Wei
author_facet Jiahua Zhang
Qingdong Yan
Zhifang Ke
Haoyuan Wang
Boo Cheong Khoo
Cheng Liu
Meng Guo
Wei Wei
author_sort Jiahua Zhang
collection DOAJ
description As hydrodynamic torque converter developing towards higher power density, leading to severe cavitation in the internal viscous oil, which adversely impacts performance and energy efficiency. This study introduces a novel borescope observation technology for visualizing cavitation in hydrodynamic torque converter. Utilizing this visualization approach alongside numerical calculation method, the research investigates transient cavitation phenomena within the torque converter, with a particular focus on the stator flow field. The development of a stress blended eddy simulation model for cavitation flow allows for an in-depth examination of the interaction between cavitation and vortex within the 3D enclosed flow field, elucidating the transient mass transfer process. Visualization successfully captures attached cavitation at the stator blade leading edge revealing a decrease in cavitation extent with increasing speed ratio. CFD simulations incorporating cavitation accurately predict the hydrodynamic performance, highlighting the significant impact of cavitation on performance metrics such as capacity factor and torque ratio. Identifying the critical cavitation number for torque converter underscores the adverse effects of cavitation on performance below this threshold. This comprehensive analysis, combining visualization and simulation, offers valuable insights into cavitation dynamics within hydrodynamic torque converter, laying a foundation for further optimization of flow mechanisms and performance improvement.
format Article
id doaj-art-87b10bc904a94fe7b66bcc89e1869099
institution Kabale University
issn 1110-0168
language English
publishDate 2025-02-01
publisher Elsevier
record_format Article
series Alexandria Engineering Journal
spelling doaj-art-87b10bc904a94fe7b66bcc89e18690992024-12-12T05:21:05ZengElsevierAlexandria Engineering Journal1110-01682025-02-01114663680Stress-blended eddy simulation and visualization validation of unsteady viscous oil cavitation in hydrodynamic torque converterJiahua Zhang0Qingdong Yan1Zhifang Ke2Haoyuan Wang3Boo Cheong Khoo4Cheng Liu5Meng Guo6Wei Wei7School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, China; Department of Mechanical Engineering, National University of Singapore 117575, SingaporeSchool of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, ChinaSchool of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, China; Advanced Technology Research Institute, Beijing Institute of Technology, Jinan 250300, China; Corresponding authors at: School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, China.School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, ChinaDepartment of Mechanical Engineering, National University of Singapore 117575, SingaporeSchool of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, China; Yangtze Delta Reg Acad, Beijing Institute of Technology, Jiaxing 314000, China; Corresponding authors at: School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, China.Yangtze Delta Reg Acad, Beijing Institute of Technology, Jiaxing 314000, ChinaSchool of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, ChinaAs hydrodynamic torque converter developing towards higher power density, leading to severe cavitation in the internal viscous oil, which adversely impacts performance and energy efficiency. This study introduces a novel borescope observation technology for visualizing cavitation in hydrodynamic torque converter. Utilizing this visualization approach alongside numerical calculation method, the research investigates transient cavitation phenomena within the torque converter, with a particular focus on the stator flow field. The development of a stress blended eddy simulation model for cavitation flow allows for an in-depth examination of the interaction between cavitation and vortex within the 3D enclosed flow field, elucidating the transient mass transfer process. Visualization successfully captures attached cavitation at the stator blade leading edge revealing a decrease in cavitation extent with increasing speed ratio. CFD simulations incorporating cavitation accurately predict the hydrodynamic performance, highlighting the significant impact of cavitation on performance metrics such as capacity factor and torque ratio. Identifying the critical cavitation number for torque converter underscores the adverse effects of cavitation on performance below this threshold. This comprehensive analysis, combining visualization and simulation, offers valuable insights into cavitation dynamics within hydrodynamic torque converter, laying a foundation for further optimization of flow mechanisms and performance improvement.http://www.sciencedirect.com/science/article/pii/S1110016824015990Hydrodynamic torque converterCavitationFlow visualizationStress blended eddy simulationViscous oil
spellingShingle Jiahua Zhang
Qingdong Yan
Zhifang Ke
Haoyuan Wang
Boo Cheong Khoo
Cheng Liu
Meng Guo
Wei Wei
Stress-blended eddy simulation and visualization validation of unsteady viscous oil cavitation in hydrodynamic torque converter
Alexandria Engineering Journal
Hydrodynamic torque converter
Cavitation
Flow visualization
Stress blended eddy simulation
Viscous oil
title Stress-blended eddy simulation and visualization validation of unsteady viscous oil cavitation in hydrodynamic torque converter
title_full Stress-blended eddy simulation and visualization validation of unsteady viscous oil cavitation in hydrodynamic torque converter
title_fullStr Stress-blended eddy simulation and visualization validation of unsteady viscous oil cavitation in hydrodynamic torque converter
title_full_unstemmed Stress-blended eddy simulation and visualization validation of unsteady viscous oil cavitation in hydrodynamic torque converter
title_short Stress-blended eddy simulation and visualization validation of unsteady viscous oil cavitation in hydrodynamic torque converter
title_sort stress blended eddy simulation and visualization validation of unsteady viscous oil cavitation in hydrodynamic torque converter
topic Hydrodynamic torque converter
Cavitation
Flow visualization
Stress blended eddy simulation
Viscous oil
url http://www.sciencedirect.com/science/article/pii/S1110016824015990
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