Synergistic enhancement of strength and bendability of Al-Mg-Si-Cu alloys for safety components by adding Mn

High-strength Al-Mg-Si-Cu alloys are difficult to use as safety components in the automotive field due to their poor bendability. In this study, the bendability of high-strength Al-Mg-Si-Cu alloys was improved significantly by the addition of Mn. It achieves a maximum bending angle of about 85°, whi...

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Main Authors: Yifeng Li, Zibin Wu, Dongtao Wang, Hiromi Nagaumi, Guoyi Zhang, Zhixin Feng, Xiuhua Luo, Yuanzhen Luo, Haitao Zhang, Bo Zhang
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Materials & Design
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Online Access:http://www.sciencedirect.com/science/article/pii/S0264127524009067
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author Yifeng Li
Zibin Wu
Dongtao Wang
Hiromi Nagaumi
Guoyi Zhang
Zhixin Feng
Xiuhua Luo
Yuanzhen Luo
Haitao Zhang
Bo Zhang
author_facet Yifeng Li
Zibin Wu
Dongtao Wang
Hiromi Nagaumi
Guoyi Zhang
Zhixin Feng
Xiuhua Luo
Yuanzhen Luo
Haitao Zhang
Bo Zhang
author_sort Yifeng Li
collection DOAJ
description High-strength Al-Mg-Si-Cu alloys are difficult to use as safety components in the automotive field due to their poor bendability. In this study, the bendability of high-strength Al-Mg-Si-Cu alloys was improved significantly by the addition of Mn. It achieves a maximum bending angle of about 85°, while its yield strength and tensile strength reach 374 MPa and 405 MPa, respectively, and the elongation is about 15 % at T6. The excellent bendability of high-strength Al-Mg-Si-Cu alloys is attributed to two aspects: On the one hand, after the addition of Mn, a large amount of nano-micron dispersoids are precipitated. The dispersoids distributed uniformly in the matrix effectively pin dislocations and prevent grain boundary migration during deformation. Finally, the alloy obtains a large number of fibrous fine-grain regions and reduces the thickness of the peripheral coarse-grained surface layer. On the other hand, in the fibrous fine-grain regions, the dispersoids and a large number of grain boundaries effectively disperse the bending slip and avoid stress concentration. Finally, the adverse effect of the primary Fe-bearing particles on bendability is weakened. This work provides valuable insight and new methods to improve the bendability of high-strength Al-Mg-Si-Cu alloys.
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spelling doaj-art-87a105fcb42d42c8b02a185a088bd8ec2025-01-09T06:12:18ZengElsevierMaterials & Design0264-12752025-01-01249113531Synergistic enhancement of strength and bendability of Al-Mg-Si-Cu alloys for safety components by adding MnYifeng Li0Zibin Wu1Dongtao Wang2Hiromi Nagaumi3Guoyi Zhang4Zhixin Feng5Xiuhua Luo6Yuanzhen Luo7Haitao Zhang8Bo Zhang9High-Performance Metal Structural Materials Research Institute, Soochow University, Suzhou 215021, ChinaHigh-Performance Metal Structural Materials Research Institute, Soochow University, Suzhou 215021, China; Corresponding authors.High-Performance Metal Structural Materials Research Institute, Soochow University, Suzhou 215021, China; Corresponding authors.High-Performance Metal Structural Materials Research Institute, Soochow University, Suzhou 215021, China; Weiqiao Lightweight Research Center at Soochow, Suzhou, Jiangsu 215021, China; Corresponding authors.Weiqiao Lightweight Research Center at Soochow, Suzhou, Jiangsu 215021, ChinaHigh-Performance Metal Structural Materials Research Institute, Soochow University, Suzhou 215021, ChinaKey Laboratory of Electromagnetic Processing of Materials, Ministry of Education, Northeastern University, Shenyang 110819, ChinaHigh-Performance Metal Structural Materials Research Institute, Soochow University, Suzhou 215021, ChinaHigh-Performance Metal Structural Materials Research Institute, Soochow University, Suzhou 215021, ChinaShandong Weiqiao Aluminum & Electricity Co, Ltd, Binzhou 256200, ChinaHigh-strength Al-Mg-Si-Cu alloys are difficult to use as safety components in the automotive field due to their poor bendability. In this study, the bendability of high-strength Al-Mg-Si-Cu alloys was improved significantly by the addition of Mn. It achieves a maximum bending angle of about 85°, while its yield strength and tensile strength reach 374 MPa and 405 MPa, respectively, and the elongation is about 15 % at T6. The excellent bendability of high-strength Al-Mg-Si-Cu alloys is attributed to two aspects: On the one hand, after the addition of Mn, a large amount of nano-micron dispersoids are precipitated. The dispersoids distributed uniformly in the matrix effectively pin dislocations and prevent grain boundary migration during deformation. Finally, the alloy obtains a large number of fibrous fine-grain regions and reduces the thickness of the peripheral coarse-grained surface layer. On the other hand, in the fibrous fine-grain regions, the dispersoids and a large number of grain boundaries effectively disperse the bending slip and avoid stress concentration. Finally, the adverse effect of the primary Fe-bearing particles on bendability is weakened. This work provides valuable insight and new methods to improve the bendability of high-strength Al-Mg-Si-Cu alloys.http://www.sciencedirect.com/science/article/pii/S0264127524009067Al-Mg-Si-Cu alloysHigh strengthBendabilityMicrostructure
spellingShingle Yifeng Li
Zibin Wu
Dongtao Wang
Hiromi Nagaumi
Guoyi Zhang
Zhixin Feng
Xiuhua Luo
Yuanzhen Luo
Haitao Zhang
Bo Zhang
Synergistic enhancement of strength and bendability of Al-Mg-Si-Cu alloys for safety components by adding Mn
Materials & Design
Al-Mg-Si-Cu alloys
High strength
Bendability
Microstructure
title Synergistic enhancement of strength and bendability of Al-Mg-Si-Cu alloys for safety components by adding Mn
title_full Synergistic enhancement of strength and bendability of Al-Mg-Si-Cu alloys for safety components by adding Mn
title_fullStr Synergistic enhancement of strength and bendability of Al-Mg-Si-Cu alloys for safety components by adding Mn
title_full_unstemmed Synergistic enhancement of strength and bendability of Al-Mg-Si-Cu alloys for safety components by adding Mn
title_short Synergistic enhancement of strength and bendability of Al-Mg-Si-Cu alloys for safety components by adding Mn
title_sort synergistic enhancement of strength and bendability of al mg si cu alloys for safety components by adding mn
topic Al-Mg-Si-Cu alloys
High strength
Bendability
Microstructure
url http://www.sciencedirect.com/science/article/pii/S0264127524009067
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