Highly crystalline SiCf/SiC composites produced by particle enhanced polymer impregnation and pyrolysis (PE-PIP)

Silicon carbide fiber (SiCf) reinforced/silicon carbide (SiC) matrix composites (SiCf/SiC) produced by polymer impregnation and pyrolysis (PIP) typically exhibit low density and crystallinity due to the formation of a SiCxOy amorphous matrix. This compromises the mechanical and thermal properties of...

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Main Authors: Can Akaoglu, Junquan Lao, Kerui Wei, Philip J. Withers, Ping Xiao
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Materials & Design
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Online Access:http://www.sciencedirect.com/science/article/pii/S0264127524009262
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author Can Akaoglu
Junquan Lao
Kerui Wei
Philip J. Withers
Ping Xiao
author_facet Can Akaoglu
Junquan Lao
Kerui Wei
Philip J. Withers
Ping Xiao
author_sort Can Akaoglu
collection DOAJ
description Silicon carbide fiber (SiCf) reinforced/silicon carbide (SiC) matrix composites (SiCf/SiC) produced by polymer impregnation and pyrolysis (PIP) typically exhibit low density and crystallinity due to the formation of a SiCxOy amorphous matrix. This compromises the mechanical and thermal properties of the composites. Here, a particle enhanced PIP (PE-PIP) method is proposed whereby fine silicon carbide particles (SiCp) containing amorphous silica (SiO2) layer are incorporated into the liquid poly (carbosilane) (PCS)-based precursor. The addition of SiCp improved the bulk density and decreased the open porosity of the composites compared to conventional PIP processing. After heat treatment at 1400 °C for 8 h, the true density of the composites was enhanced further with a reduced carbon content via the carbothermal reactions between SiO2 and the excess carbon present in the PIP matrix. However, the bulk density reduced due to increased open porosity which could be sealed by subsequent processing. This novel processing approach has the potential to deliver high density, high crystallinity SiCf/SiC with low carbon content by PIP at low temperature (1400 °C).
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issn 0264-1275
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publishDate 2025-01-01
publisher Elsevier
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series Materials & Design
spelling doaj-art-8287db0335c34d5abd8af73d4f0ddd002025-01-09T06:12:23ZengElsevierMaterials & Design0264-12752025-01-01249113551Highly crystalline SiCf/SiC composites produced by particle enhanced polymer impregnation and pyrolysis (PE-PIP)Can Akaoglu0Junquan Lao1Kerui Wei2Philip J. Withers3Ping Xiao4Department of Materials, Henry Royce Institute, University of Manchester, Manchester M13 9PL, UKDepartment of Materials, Henry Royce Institute, University of Manchester, Manchester M13 9PL, UKDepartment of Materials, Henry Royce Institute, University of Manchester, Manchester M13 9PL, UKDepartment of Materials, Henry Royce Institute, University of Manchester, Manchester M13 9PL, UKCorresponding author.; Department of Materials, Henry Royce Institute, University of Manchester, Manchester M13 9PL, UKSilicon carbide fiber (SiCf) reinforced/silicon carbide (SiC) matrix composites (SiCf/SiC) produced by polymer impregnation and pyrolysis (PIP) typically exhibit low density and crystallinity due to the formation of a SiCxOy amorphous matrix. This compromises the mechanical and thermal properties of the composites. Here, a particle enhanced PIP (PE-PIP) method is proposed whereby fine silicon carbide particles (SiCp) containing amorphous silica (SiO2) layer are incorporated into the liquid poly (carbosilane) (PCS)-based precursor. The addition of SiCp improved the bulk density and decreased the open porosity of the composites compared to conventional PIP processing. After heat treatment at 1400 °C for 8 h, the true density of the composites was enhanced further with a reduced carbon content via the carbothermal reactions between SiO2 and the excess carbon present in the PIP matrix. However, the bulk density reduced due to increased open porosity which could be sealed by subsequent processing. This novel processing approach has the potential to deliver high density, high crystallinity SiCf/SiC with low carbon content by PIP at low temperature (1400 °C).http://www.sciencedirect.com/science/article/pii/S0264127524009262Polymer impregnation and pyrolysisSiC compositesDensity and crystallinityCarbon reductionProcessing
spellingShingle Can Akaoglu
Junquan Lao
Kerui Wei
Philip J. Withers
Ping Xiao
Highly crystalline SiCf/SiC composites produced by particle enhanced polymer impregnation and pyrolysis (PE-PIP)
Materials & Design
Polymer impregnation and pyrolysis
SiC composites
Density and crystallinity
Carbon reduction
Processing
title Highly crystalline SiCf/SiC composites produced by particle enhanced polymer impregnation and pyrolysis (PE-PIP)
title_full Highly crystalline SiCf/SiC composites produced by particle enhanced polymer impregnation and pyrolysis (PE-PIP)
title_fullStr Highly crystalline SiCf/SiC composites produced by particle enhanced polymer impregnation and pyrolysis (PE-PIP)
title_full_unstemmed Highly crystalline SiCf/SiC composites produced by particle enhanced polymer impregnation and pyrolysis (PE-PIP)
title_short Highly crystalline SiCf/SiC composites produced by particle enhanced polymer impregnation and pyrolysis (PE-PIP)
title_sort highly crystalline sicf sic composites produced by particle enhanced polymer impregnation and pyrolysis pe pip
topic Polymer impregnation and pyrolysis
SiC composites
Density and crystallinity
Carbon reduction
Processing
url http://www.sciencedirect.com/science/article/pii/S0264127524009262
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