Microstructures of Directionally Solidified Nb<sub>15</sub>Ti<sub>55</sub>Fe<sub>30</sub> Alloy and Its Hydrogen Permeation Properties in the Presence of H<sub>2</sub>S

Currently, the main limitations of Pd-coated Nb-TiFe dual-phase alloys include insufficient hydrogen permeability, susceptibility to hydrogen embrittlement (HE), and poor tolerance of H<sub>2</sub>S poisoning. To address these issues, this study proposes a series of improvements. First,...

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Main Authors: Erhu Yan, Guanzhong Huang, Kexiang Zhang, Lizhen Tao, Hongfei Chen, Zhijie Guo, Shuo Zhang, Yihao Wang, Zirui Zhou, Tangwei Li, Lixian Sun
Format: Article
Language:English
Published: MDPI AG 2024-12-01
Series:Membranes
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Online Access:https://www.mdpi.com/2077-0375/14/12/253
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author Erhu Yan
Guanzhong Huang
Kexiang Zhang
Lizhen Tao
Hongfei Chen
Zhijie Guo
Shuo Zhang
Yihao Wang
Zirui Zhou
Tangwei Li
Lixian Sun
author_facet Erhu Yan
Guanzhong Huang
Kexiang Zhang
Lizhen Tao
Hongfei Chen
Zhijie Guo
Shuo Zhang
Yihao Wang
Zirui Zhou
Tangwei Li
Lixian Sun
author_sort Erhu Yan
collection DOAJ
description Currently, the main limitations of Pd-coated Nb-TiFe dual-phase alloys include insufficient hydrogen permeability, susceptibility to hydrogen embrittlement (HE), and poor tolerance of H<sub>2</sub>S poisoning. To address these issues, this study proposes a series of improvements. First, a novel Nb<sub>15</sub>Ti<sub>55</sub>Fe<sub>30</sub> alloy composed of a well-aligned Nb-TiFe eutectic was successfully prepared using directional solidification (DS) technology. After deposition with a Pd catalytic layer, this alloy exhibits high hydrogen permeability of 3.71 × 10<sup>−8</sup> mol H<sub>2</sub> m<sup>−1</sup> s<sup>−1</sup> Pa<sup>−1/2</sup> at 673 K, which is 1.4 times greater than that of the as-cast counterpart. Second, to improve the H<sub>2</sub>S corrosion resistance, a new Pd<sub>88</sub>Au<sub>12</sub> catalytic layer was deposited on the surface using a multi-target magnetic control sputtering system. Upon testing in a 100 ppm H<sub>2</sub>/H<sub>2</sub>S mixture, this membrane exhibited better resistance to bulk sulfidation and a higher permeance recovery (ca. 58%) compared to pure Pd-coated membrane. This improvement is primarily due to the lower adsorption energies of the former with H<sub>2</sub>S, which hinders the formation of bulk Pd<sub>4</sub>S. Finally, the composition region of the Pd-Au catalytic membrane with high comprehensive performance was determined for the first time, revealing that optimal performance occurs at around 12–18 at.% Au. This finding explains how this composition maintains a balance between high H<sub>2</sub> permeability and excellent sulfur resistance. The significance of this study lies in its practical solutions for simultaneously improving hydrogen permeability and resistance to H<sub>2</sub>S poisoning in Nb-based composite membranes.
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spelling doaj-art-820bdf3b8db24ecb801ebc78ff25b6352024-12-27T14:39:19ZengMDPI AGMembranes2077-03752024-12-01141225310.3390/membranes14120253Microstructures of Directionally Solidified Nb<sub>15</sub>Ti<sub>55</sub>Fe<sub>30</sub> Alloy and Its Hydrogen Permeation Properties in the Presence of H<sub>2</sub>SErhu Yan0Guanzhong Huang1Kexiang Zhang2Lizhen Tao3Hongfei Chen4Zhijie Guo5Shuo Zhang6Yihao Wang7Zirui Zhou8Tangwei Li9Lixian Sun10Guangxi Key Laboratory of Information Materials, Guilin University of Electronic Technology, Guilin 541004, ChinaGuangxi Key Laboratory of Information Materials, Guilin University of Electronic Technology, Guilin 541004, ChinaGuangxi Key Laboratory of Information Materials, Guilin University of Electronic Technology, Guilin 541004, ChinaGuangxi Key Laboratory of Information Materials, Guilin University of Electronic Technology, Guilin 541004, ChinaGuangxi Key Laboratory of Information Materials, Guilin University of Electronic Technology, Guilin 541004, ChinaGuangxi Key Laboratory of Information Materials, Guilin University of Electronic Technology, Guilin 541004, ChinaGuangxi Key Laboratory of Information Materials, Guilin University of Electronic Technology, Guilin 541004, ChinaGuangxi Key Laboratory of Information Materials, Guilin University of Electronic Technology, Guilin 541004, ChinaGuangxi Key Laboratory of Information Materials, Guilin University of Electronic Technology, Guilin 541004, ChinaGuangxi Key Laboratory of Information Materials, Guilin University of Electronic Technology, Guilin 541004, ChinaGuangxi Key Laboratory of Information Materials, Guilin University of Electronic Technology, Guilin 541004, ChinaCurrently, the main limitations of Pd-coated Nb-TiFe dual-phase alloys include insufficient hydrogen permeability, susceptibility to hydrogen embrittlement (HE), and poor tolerance of H<sub>2</sub>S poisoning. To address these issues, this study proposes a series of improvements. First, a novel Nb<sub>15</sub>Ti<sub>55</sub>Fe<sub>30</sub> alloy composed of a well-aligned Nb-TiFe eutectic was successfully prepared using directional solidification (DS) technology. After deposition with a Pd catalytic layer, this alloy exhibits high hydrogen permeability of 3.71 × 10<sup>−8</sup> mol H<sub>2</sub> m<sup>−1</sup> s<sup>−1</sup> Pa<sup>−1/2</sup> at 673 K, which is 1.4 times greater than that of the as-cast counterpart. Second, to improve the H<sub>2</sub>S corrosion resistance, a new Pd<sub>88</sub>Au<sub>12</sub> catalytic layer was deposited on the surface using a multi-target magnetic control sputtering system. Upon testing in a 100 ppm H<sub>2</sub>/H<sub>2</sub>S mixture, this membrane exhibited better resistance to bulk sulfidation and a higher permeance recovery (ca. 58%) compared to pure Pd-coated membrane. This improvement is primarily due to the lower adsorption energies of the former with H<sub>2</sub>S, which hinders the formation of bulk Pd<sub>4</sub>S. Finally, the composition region of the Pd-Au catalytic membrane with high comprehensive performance was determined for the first time, revealing that optimal performance occurs at around 12–18 at.% Au. This finding explains how this composition maintains a balance between high H<sub>2</sub> permeability and excellent sulfur resistance. The significance of this study lies in its practical solutions for simultaneously improving hydrogen permeability and resistance to H<sub>2</sub>S poisoning in Nb-based composite membranes.https://www.mdpi.com/2077-0375/14/12/253Nb-Ti-Fe alloyH<sub>2</sub>S poisoninghydrogen permeability
spellingShingle Erhu Yan
Guanzhong Huang
Kexiang Zhang
Lizhen Tao
Hongfei Chen
Zhijie Guo
Shuo Zhang
Yihao Wang
Zirui Zhou
Tangwei Li
Lixian Sun
Microstructures of Directionally Solidified Nb<sub>15</sub>Ti<sub>55</sub>Fe<sub>30</sub> Alloy and Its Hydrogen Permeation Properties in the Presence of H<sub>2</sub>S
Membranes
Nb-Ti-Fe alloy
H<sub>2</sub>S poisoning
hydrogen permeability
title Microstructures of Directionally Solidified Nb<sub>15</sub>Ti<sub>55</sub>Fe<sub>30</sub> Alloy and Its Hydrogen Permeation Properties in the Presence of H<sub>2</sub>S
title_full Microstructures of Directionally Solidified Nb<sub>15</sub>Ti<sub>55</sub>Fe<sub>30</sub> Alloy and Its Hydrogen Permeation Properties in the Presence of H<sub>2</sub>S
title_fullStr Microstructures of Directionally Solidified Nb<sub>15</sub>Ti<sub>55</sub>Fe<sub>30</sub> Alloy and Its Hydrogen Permeation Properties in the Presence of H<sub>2</sub>S
title_full_unstemmed Microstructures of Directionally Solidified Nb<sub>15</sub>Ti<sub>55</sub>Fe<sub>30</sub> Alloy and Its Hydrogen Permeation Properties in the Presence of H<sub>2</sub>S
title_short Microstructures of Directionally Solidified Nb<sub>15</sub>Ti<sub>55</sub>Fe<sub>30</sub> Alloy and Its Hydrogen Permeation Properties in the Presence of H<sub>2</sub>S
title_sort microstructures of directionally solidified nb sub 15 sub ti sub 55 sub fe sub 30 sub alloy and its hydrogen permeation properties in the presence of h sub 2 sub s
topic Nb-Ti-Fe alloy
H<sub>2</sub>S poisoning
hydrogen permeability
url https://www.mdpi.com/2077-0375/14/12/253
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