Comparison of Interfaces Between In Situ Laser Beam Deposition Forming and Electron Beam Welding for Thick-Walled Titanium Alloy Structures

An investigation was conducted on electron beam-welded and additively manufactured joints on a thick-walled titanium alloy utilizing in situ laser beam deposition and electron beam welding techniques. The surface morphology, microstructural characteristics, and mechanical properties of both joint ty...

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Main Authors: Pingchuan Yang, Fei Li, Zongtao Zhu, Hui Chen
Format: Article
Language:English
Published: MDPI AG 2024-11-01
Series:Micromachines
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Online Access:https://www.mdpi.com/2072-666X/15/11/1383
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author Pingchuan Yang
Fei Li
Zongtao Zhu
Hui Chen
author_facet Pingchuan Yang
Fei Li
Zongtao Zhu
Hui Chen
author_sort Pingchuan Yang
collection DOAJ
description An investigation was conducted on electron beam-welded and additively manufactured joints on a thick-walled titanium alloy utilizing in situ laser beam deposition and electron beam welding techniques. The surface morphology, microstructural characteristics, and mechanical properties of both joint types were comprehensively analyzed using stereomicroscopy, scanning electron microscopy (SEM), microhardness and tensile strength testing, and electron backscatter diffraction (EBSD) techniques. The electron-beam-welded joint exhibited distinct fusion and heat-affected zones, whereas the laser-beam-deposited joint exhibited a smoother surface that was free from excess spatter. Both joints featured a sharp microstructural boundary with a pronounced hardness gradient across the interface, lacking a gradual transition area. During tensile testing, both joint types demonstrated a mixed brittle-ductile fracture mode; however, the electron beam-welded joints surpassed the laser-beam-deposited joints in terms of tensile strength, achieving over 1183 MPa with an elongation of more than 7.3%, compared to 1123 MPa and 5.9% elongation, respectively.
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institution Kabale University
issn 2072-666X
language English
publishDate 2024-11-01
publisher MDPI AG
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series Micromachines
spelling doaj-art-814b6b47f75e448daa9153c3a011df162024-11-26T18:14:04ZengMDPI AGMicromachines2072-666X2024-11-011511138310.3390/mi15111383Comparison of Interfaces Between In Situ Laser Beam Deposition Forming and Electron Beam Welding for Thick-Walled Titanium Alloy StructuresPingchuan Yang0Fei Li1Zongtao Zhu2Hui Chen3Chengdu Aircraft Industrial (Group) Co., Ltd., Chengdu 610091, ChinaChengdu Aircraft Industrial (Group) Co., Ltd., Chengdu 610091, ChinaKey Laboratory of Advanced Technologies of Materials, Southwest Jiaotong University, Ministry of Education, Chengdu 610031, ChinaKey Laboratory of Advanced Technologies of Materials, Southwest Jiaotong University, Ministry of Education, Chengdu 610031, ChinaAn investigation was conducted on electron beam-welded and additively manufactured joints on a thick-walled titanium alloy utilizing in situ laser beam deposition and electron beam welding techniques. The surface morphology, microstructural characteristics, and mechanical properties of both joint types were comprehensively analyzed using stereomicroscopy, scanning electron microscopy (SEM), microhardness and tensile strength testing, and electron backscatter diffraction (EBSD) techniques. The electron-beam-welded joint exhibited distinct fusion and heat-affected zones, whereas the laser-beam-deposited joint exhibited a smoother surface that was free from excess spatter. Both joints featured a sharp microstructural boundary with a pronounced hardness gradient across the interface, lacking a gradual transition area. During tensile testing, both joint types demonstrated a mixed brittle-ductile fracture mode; however, the electron beam-welded joints surpassed the laser-beam-deposited joints in terms of tensile strength, achieving over 1183 MPa with an elongation of more than 7.3%, compared to 1123 MPa and 5.9% elongation, respectively.https://www.mdpi.com/2072-666X/15/11/1383electron beam weldinglaser additive manufacturingtitaniummicrostructuretexture
spellingShingle Pingchuan Yang
Fei Li
Zongtao Zhu
Hui Chen
Comparison of Interfaces Between In Situ Laser Beam Deposition Forming and Electron Beam Welding for Thick-Walled Titanium Alloy Structures
Micromachines
electron beam welding
laser additive manufacturing
titanium
microstructure
texture
title Comparison of Interfaces Between In Situ Laser Beam Deposition Forming and Electron Beam Welding for Thick-Walled Titanium Alloy Structures
title_full Comparison of Interfaces Between In Situ Laser Beam Deposition Forming and Electron Beam Welding for Thick-Walled Titanium Alloy Structures
title_fullStr Comparison of Interfaces Between In Situ Laser Beam Deposition Forming and Electron Beam Welding for Thick-Walled Titanium Alloy Structures
title_full_unstemmed Comparison of Interfaces Between In Situ Laser Beam Deposition Forming and Electron Beam Welding for Thick-Walled Titanium Alloy Structures
title_short Comparison of Interfaces Between In Situ Laser Beam Deposition Forming and Electron Beam Welding for Thick-Walled Titanium Alloy Structures
title_sort comparison of interfaces between in situ laser beam deposition forming and electron beam welding for thick walled titanium alloy structures
topic electron beam welding
laser additive manufacturing
titanium
microstructure
texture
url https://www.mdpi.com/2072-666X/15/11/1383
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AT zongtaozhu comparisonofinterfacesbetweeninsitulaserbeamdepositionformingandelectronbeamweldingforthickwalledtitaniumalloystructures
AT huichen comparisonofinterfacesbetweeninsitulaserbeamdepositionformingandelectronbeamweldingforthickwalledtitaniumalloystructures