ANALYSIS ON FAILURE OF T23 WELDED JOINS IN WATER WALL

The pipeline leakage in T23 water wall of ultra-supercritical tower boiler was found after the units had been put into operation for a period of time, which seriously affected the safety of the boiler units. Fracture analysis found that the circumferential crack that caused by the axial tensile stre...

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Main Authors: LIU Shuai, CHEN JianJun, YAN ZhenRong, WU WenChao, YUAN WeiJie, YANG Cheng
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2019-01-01
Series:Jixie qiangdu
Subjects:
Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2019.04.029
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author LIU Shuai
CHEN JianJun
YAN ZhenRong
WU WenChao
YUAN WeiJie
YANG Cheng
author_facet LIU Shuai
CHEN JianJun
YAN ZhenRong
WU WenChao
YUAN WeiJie
YANG Cheng
author_sort LIU Shuai
collection DOAJ
description The pipeline leakage in T23 water wall of ultra-supercritical tower boiler was found after the units had been put into operation for a period of time, which seriously affected the safety of the boiler units. Fracture analysis found that the circumferential crack that caused by the axial tensile stress is the main factor for the weldment leakage.Welding process of T23 water wall tube was simulated by finite element analysis software ABAQUS, and the welding residual stress distribution field was obtained. On this basis, the influence of the assembly stress on the stress field of the welded joints of the T23 water wall tube was studied. The results show stress on the welded joints is seriously affected by the assembly stress, which could cause the leakage of the T23 water wall welded joints. The maximum bending moment can be given according to the allowable stress, which provides a reference for the construction of T23 water wall welding. The thermal fatigue caused by the temperature fluctuation of the water wall is the key factor of the annular crack propagation.
format Article
id doaj-art-803aea974e4345e9a2c1fe45acf73736
institution Kabale University
issn 1001-9669
language zho
publishDate 2019-01-01
publisher Editorial Office of Journal of Mechanical Strength
record_format Article
series Jixie qiangdu
spelling doaj-art-803aea974e4345e9a2c1fe45acf737362025-01-15T02:29:45ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692019-01-014194995630605602ANALYSIS ON FAILURE OF T23 WELDED JOINS IN WATER WALLLIU ShuaiCHEN JianJunYAN ZhenRongWU WenChaoYUAN WeiJieYANG ChengThe pipeline leakage in T23 water wall of ultra-supercritical tower boiler was found after the units had been put into operation for a period of time, which seriously affected the safety of the boiler units. Fracture analysis found that the circumferential crack that caused by the axial tensile stress is the main factor for the weldment leakage.Welding process of T23 water wall tube was simulated by finite element analysis software ABAQUS, and the welding residual stress distribution field was obtained. On this basis, the influence of the assembly stress on the stress field of the welded joints of the T23 water wall tube was studied. The results show stress on the welded joints is seriously affected by the assembly stress, which could cause the leakage of the T23 water wall welded joints. The maximum bending moment can be given according to the allowable stress, which provides a reference for the construction of T23 water wall welding. The thermal fatigue caused by the temperature fluctuation of the water wall is the key factor of the annular crack propagation.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2019.04.029ABAQUST23 water wallWelded jointsForced assemblyThermal fatigue
spellingShingle LIU Shuai
CHEN JianJun
YAN ZhenRong
WU WenChao
YUAN WeiJie
YANG Cheng
ANALYSIS ON FAILURE OF T23 WELDED JOINS IN WATER WALL
Jixie qiangdu
ABAQUS
T23 water wall
Welded joints
Forced assembly
Thermal fatigue
title ANALYSIS ON FAILURE OF T23 WELDED JOINS IN WATER WALL
title_full ANALYSIS ON FAILURE OF T23 WELDED JOINS IN WATER WALL
title_fullStr ANALYSIS ON FAILURE OF T23 WELDED JOINS IN WATER WALL
title_full_unstemmed ANALYSIS ON FAILURE OF T23 WELDED JOINS IN WATER WALL
title_short ANALYSIS ON FAILURE OF T23 WELDED JOINS IN WATER WALL
title_sort analysis on failure of t23 welded joins in water wall
topic ABAQUS
T23 water wall
Welded joints
Forced assembly
Thermal fatigue
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2019.04.029
work_keys_str_mv AT liushuai analysisonfailureoft23weldedjoinsinwaterwall
AT chenjianjun analysisonfailureoft23weldedjoinsinwaterwall
AT yanzhenrong analysisonfailureoft23weldedjoinsinwaterwall
AT wuwenchao analysisonfailureoft23weldedjoinsinwaterwall
AT yuanweijie analysisonfailureoft23weldedjoinsinwaterwall
AT yangcheng analysisonfailureoft23weldedjoinsinwaterwall