Assessment of Parameters Affecting the Efficiency of Production Processes Including Barriers and Perspectives of Automation in a Real Manufacturing Environment
Modern product manufacturing is not only becoming more advanced but also requires increasingly precise and technologically advanced solutions, especially in the production process. One example is the automotive industry, where customization is becoming a key requirement. This work aimed to analyze t...
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| Main Authors: | , , , |
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| Format: | Article |
| Language: | English |
| Published: |
MDPI AG
2025-03-01
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| Series: | Applied Sciences |
| Subjects: | |
| Online Access: | https://www.mdpi.com/2076-3417/15/6/3092 |
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| Summary: | Modern product manufacturing is not only becoming more advanced but also requires increasingly precise and technologically advanced solutions, especially in the production process. One example is the automotive industry, where customization is becoming a key requirement. This work aimed to analyze the factors determining the efficiency of production processes, using the example of a selected company from the automotive industry—the production of spare parts—and to assess the impact of the applied optimization tools and techniques on improving operational results. This work combines theoretical and practical aspects, presenting a detailed analysis of data and actions taken in a real production environment. As part of the research, a thorough research program was presented, including the analysis of production data before and after conducting optimization workshops. Before the workshop, key problems were identified, such as the time-consuming rearranging of machines. The analysis using the parametric Student’s <i>t</i> test for two subsidiaries showed the rightness of the optimization activities. During the workshop, several changes were implemented, including the use of a new Destacker, modification of conversation procedures and training operators. The data collected after the workshop indicated a significant reduction in the times of reliance, which confirmed the effectiveness of the activities used. The analysis used tools such as the Pareto diagram and the ABC method, which allowed the identification of priority areas to improve. This work proves that the use of appropriate management tools and employee involvement in the optimization process can significantly improve the efficiency of production processes. Key success factors included the elimination of losses resulting from inefficient procedures, improvement of work organization and implementation of technological solutions. The results of this analysis form the basis for further research on improving production processes in the automotive industry. |
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| ISSN: | 2076-3417 |