Mining method for cutting force coefficient with the impact of tool vibration and machine tool system

The cutting characteristics observed in machining processes are significantly influenced by a combination of various dynamic parameters as well as the overall machine tool system in use. This paper introduces a cutting force coefficient mining method that considers the impact of tool vibration and m...

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Main Authors: Xi Chen, Qi Wang, Wengang Chen, Jianzhe Sun, Yafeng He, Hun Guo
Format: Article
Language:English
Published: SAGE Publishing 2024-12-01
Series:Advances in Mechanical Engineering
Online Access:https://doi.org/10.1177/16878132241308932
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author Xi Chen
Qi Wang
Wengang Chen
Jianzhe Sun
Yafeng He
Hun Guo
author_facet Xi Chen
Qi Wang
Wengang Chen
Jianzhe Sun
Yafeng He
Hun Guo
author_sort Xi Chen
collection DOAJ
description The cutting characteristics observed in machining processes are significantly influenced by a combination of various dynamic parameters as well as the overall machine tool system in use. This paper introduces a cutting force coefficient mining method that considers the impact of tool vibration and machine tool system. Firstly, a basic cutting model was established based on orthogonal cutting. Obtained the cutting force coefficient for orthogonal cutting. Subsequently, the dynamic undeformed chip thickness data was integrated to reflect the influence of tool vibration during the machining process. Additionally, due to the replacement of the machine tool, correction factors have been introduced to consider the impact of the machine tool system. Finally, a comparative analysis was conducted with other methods for calibrating cutting force coefficients. The prediction accuracy of the proposed model has been validated, demonstrating its effectiveness in accurately predicting dynamic cutting forces.
format Article
id doaj-art-7deea9989e064d83a709d7b0417a458b
institution Kabale University
issn 1687-8140
language English
publishDate 2024-12-01
publisher SAGE Publishing
record_format Article
series Advances in Mechanical Engineering
spelling doaj-art-7deea9989e064d83a709d7b0417a458b2024-12-19T07:03:32ZengSAGE PublishingAdvances in Mechanical Engineering1687-81402024-12-011610.1177/16878132241308932Mining method for cutting force coefficient with the impact of tool vibration and machine tool systemXi Chen0Qi Wang1Wengang Chen2Jianzhe Sun3Yafeng He4Hun Guo5Department of Aeronautics and Mechanical Engineering, Changzhou Institute of Technology, Changzhou, PR ChinaState Key Laboratory of Mechanical System and Vibration, Shanghai Jiao Tong University, Shanghai, PR ChinaDepartment of Aeronautics and Mechanical Engineering, Changzhou Institute of Technology, Changzhou, PR ChinaDepartment of Aeronautics and Mechanical Engineering, Changzhou Institute of Technology, Changzhou, PR ChinaDepartment of Aeronautics and Mechanical Engineering, Changzhou Institute of Technology, Changzhou, PR ChinaDepartment of Aeronautics and Mechanical Engineering, Changzhou Institute of Technology, Changzhou, PR ChinaThe cutting characteristics observed in machining processes are significantly influenced by a combination of various dynamic parameters as well as the overall machine tool system in use. This paper introduces a cutting force coefficient mining method that considers the impact of tool vibration and machine tool system. Firstly, a basic cutting model was established based on orthogonal cutting. Obtained the cutting force coefficient for orthogonal cutting. Subsequently, the dynamic undeformed chip thickness data was integrated to reflect the influence of tool vibration during the machining process. Additionally, due to the replacement of the machine tool, correction factors have been introduced to consider the impact of the machine tool system. Finally, a comparative analysis was conducted with other methods for calibrating cutting force coefficients. The prediction accuracy of the proposed model has been validated, demonstrating its effectiveness in accurately predicting dynamic cutting forces.https://doi.org/10.1177/16878132241308932
spellingShingle Xi Chen
Qi Wang
Wengang Chen
Jianzhe Sun
Yafeng He
Hun Guo
Mining method for cutting force coefficient with the impact of tool vibration and machine tool system
Advances in Mechanical Engineering
title Mining method for cutting force coefficient with the impact of tool vibration and machine tool system
title_full Mining method for cutting force coefficient with the impact of tool vibration and machine tool system
title_fullStr Mining method for cutting force coefficient with the impact of tool vibration and machine tool system
title_full_unstemmed Mining method for cutting force coefficient with the impact of tool vibration and machine tool system
title_short Mining method for cutting force coefficient with the impact of tool vibration and machine tool system
title_sort mining method for cutting force coefficient with the impact of tool vibration and machine tool system
url https://doi.org/10.1177/16878132241308932
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AT jianzhesun miningmethodforcuttingforcecoefficientwiththeimpactoftoolvibrationandmachinetoolsystem
AT yafenghe miningmethodforcuttingforcecoefficientwiththeimpactoftoolvibrationandmachinetoolsystem
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