Enhanced Acoustic Mixing in Silicon-Based Chips with Sharp-Edged Micro-Structures

The small dimensions of microfluidic channels allow for fast diffusive or passive mixing, which is beneficial for time-sensitive applications such as chemical reactions, biological assays, and the transport of to-be-detected species to sensors. In microfluidics, the need for fast mixing within milli...

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Main Authors: Mehrnaz Hashemiesfahan, Pierre Gelin, Han Gardeniers, Wim De Malsche
Format: Article
Language:English
Published: MDPI AG 2024-10-01
Series:Micro
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Online Access:https://www.mdpi.com/2673-8023/4/4/36
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author Mehrnaz Hashemiesfahan
Pierre Gelin
Han Gardeniers
Wim De Malsche
author_facet Mehrnaz Hashemiesfahan
Pierre Gelin
Han Gardeniers
Wim De Malsche
author_sort Mehrnaz Hashemiesfahan
collection DOAJ
description The small dimensions of microfluidic channels allow for fast diffusive or passive mixing, which is beneficial for time-sensitive applications such as chemical reactions, biological assays, and the transport of to-be-detected species to sensors. In microfluidics, the need for fast mixing within milliseconds arises primarily because these devices are often used in fields where rapid and efficient mixing significantly impacts the performance and outcome of the processes. Active mixing with acoustics in microfluidic devices involves using acoustic waves to enhance the mixing of fluids within microchannels. Using sharp corners and wall patterns in acoustofluidic devices significantly enhances the mixing by acoustic streaming around these features. The streaming patterns around the sharp edges are particularly effective for the mixing because they can produce strong lateral flows that rapidly homogenize liquids. This work presents extensive characterizations of the effect of sharp-edged structures on acoustic mixing in bulk acoustic wave (BAW) mode in a silicon microdevice. The effect of side wall patterns in different angles and shapes, their positions, the type of piezoelectric transducer, and its amplitude and frequency have been studied. Following the patterning of the channel walls, a mixing time of 25 times faster was reached, compared to channels with smooth side walls exhibiting conventional BAW behavior. The average locally determined acoustic streaming velocity inside the channel becomes 14 times faster if sharp corners of 10° are added to the wall.
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institution Kabale University
issn 2673-8023
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publishDate 2024-10-01
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series Micro
spelling doaj-art-7adf94ec590b46b884b3d4d6ba08d2532024-12-27T14:40:19ZengMDPI AGMicro2673-80232024-10-014458559810.3390/micro4040036Enhanced Acoustic Mixing in Silicon-Based Chips with Sharp-Edged Micro-StructuresMehrnaz Hashemiesfahan0Pierre Gelin1Han Gardeniers2Wim De Malsche3µFlow Group, Department of Chemical Engineering, Vrije Universiteit Brussel, 1050 Brussels, BelgiumµFlow Group, Department of Chemical Engineering, Vrije Universiteit Brussel, 1050 Brussels, BelgiumMesoscale Chemical Systems Group, MESA+ Institute for Nanotechnology, Faculty of Science and Technology, University of Twente, 7500 AE Enschede, The NetherlandsµFlow Group, Department of Chemical Engineering, Vrije Universiteit Brussel, 1050 Brussels, BelgiumThe small dimensions of microfluidic channels allow for fast diffusive or passive mixing, which is beneficial for time-sensitive applications such as chemical reactions, biological assays, and the transport of to-be-detected species to sensors. In microfluidics, the need for fast mixing within milliseconds arises primarily because these devices are often used in fields where rapid and efficient mixing significantly impacts the performance and outcome of the processes. Active mixing with acoustics in microfluidic devices involves using acoustic waves to enhance the mixing of fluids within microchannels. Using sharp corners and wall patterns in acoustofluidic devices significantly enhances the mixing by acoustic streaming around these features. The streaming patterns around the sharp edges are particularly effective for the mixing because they can produce strong lateral flows that rapidly homogenize liquids. This work presents extensive characterizations of the effect of sharp-edged structures on acoustic mixing in bulk acoustic wave (BAW) mode in a silicon microdevice. The effect of side wall patterns in different angles and shapes, their positions, the type of piezoelectric transducer, and its amplitude and frequency have been studied. Following the patterning of the channel walls, a mixing time of 25 times faster was reached, compared to channels with smooth side walls exhibiting conventional BAW behavior. The average locally determined acoustic streaming velocity inside the channel becomes 14 times faster if sharp corners of 10° are added to the wall.https://www.mdpi.com/2673-8023/4/4/36sharp cornersacoustofluidicsfast mixingsilicon microchip
spellingShingle Mehrnaz Hashemiesfahan
Pierre Gelin
Han Gardeniers
Wim De Malsche
Enhanced Acoustic Mixing in Silicon-Based Chips with Sharp-Edged Micro-Structures
Micro
sharp corners
acoustofluidics
fast mixing
silicon microchip
title Enhanced Acoustic Mixing in Silicon-Based Chips with Sharp-Edged Micro-Structures
title_full Enhanced Acoustic Mixing in Silicon-Based Chips with Sharp-Edged Micro-Structures
title_fullStr Enhanced Acoustic Mixing in Silicon-Based Chips with Sharp-Edged Micro-Structures
title_full_unstemmed Enhanced Acoustic Mixing in Silicon-Based Chips with Sharp-Edged Micro-Structures
title_short Enhanced Acoustic Mixing in Silicon-Based Chips with Sharp-Edged Micro-Structures
title_sort enhanced acoustic mixing in silicon based chips with sharp edged micro structures
topic sharp corners
acoustofluidics
fast mixing
silicon microchip
url https://www.mdpi.com/2673-8023/4/4/36
work_keys_str_mv AT mehrnazhashemiesfahan enhancedacousticmixinginsiliconbasedchipswithsharpedgedmicrostructures
AT pierregelin enhancedacousticmixinginsiliconbasedchipswithsharpedgedmicrostructures
AT hangardeniers enhancedacousticmixinginsiliconbasedchipswithsharpedgedmicrostructures
AT wimdemalsche enhancedacousticmixinginsiliconbasedchipswithsharpedgedmicrostructures