Friction stir lap welding of dissimilar aluminum alloys ‎with copper particles ‎additives ‎

Summary: Friction stir lap welding (FSLW) of dissimilar Aluminum alloys (AA1100 with AA6061) is ‎investigated using a 3 ‎mm sheet’s thick. These alloys are difference in physical characteristics, strength, and melting temperatures, at different tool ‎rotation speeds (560,900 and 1400) rpm and vario...

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Main Authors: Ghusoon Ridha Mohammed Ali, Ethar Mohamed Mahdi Mubarak Mubarak, Rawaa Hamid Al-Kalali, Emad Ali Hussein
Format: Article
Language:English
Published: University of Zielona Góra 2024-12-01
Series:International Journal of Applied Mechanics and Engineering
Subjects:
Online Access:https://www.ijame-poland.com/Friction-stir-lap-welding-of-dissimilar-aluminum-alloys-with-copper-particles-additives,192531,0,2.html
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author Ghusoon Ridha Mohammed Ali
Ethar Mohamed Mahdi Mubarak Mubarak
Rawaa Hamid Al-Kalali
Emad Ali Hussein
author_facet Ghusoon Ridha Mohammed Ali
Ethar Mohamed Mahdi Mubarak Mubarak
Rawaa Hamid Al-Kalali
Emad Ali Hussein
author_sort Ghusoon Ridha Mohammed Ali
collection DOAJ
description Summary: Friction stir lap welding (FSLW) of dissimilar Aluminum alloys (AA1100 with AA6061) is ‎investigated using a 3 ‎mm sheet’s thick. These alloys are difference in physical characteristics, strength, and melting temperatures, at different tool ‎rotation speeds (560,900 and 1400) rpm and various feed rate (16, 40 and ‎‎125) mm/min, with ‎cylindrical pin geometry having two tilt angle: 0°, 3° was used. Copper particles were added ‎to ‎the weld zone to make composite friction stir welded joints using the best welding ‎conditions. Many tests and ‎inspections were carried out to evaluate the joint quality and the ‎soundness of weldments. The highest value of tensile strength and efficiency at (1400, 40, 3̊) while hardness recorded (97.5HV) at stir zone of FSLW and it go downs along the HAZ and base metals of AA1100 and AA6061.
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institution Kabale University
issn 1734-4492
2353-9003
language English
publishDate 2024-12-01
publisher University of Zielona Góra
record_format Article
series International Journal of Applied Mechanics and Engineering
spelling doaj-art-71cc3dd930624198b87f1aad4cf4f4bc2024-12-12T18:16:27ZengUniversity of Zielona GóraInternational Journal of Applied Mechanics and Engineering1734-44922353-90032024-12-01294334610.59441/ijame/192531192531Friction stir lap welding of dissimilar aluminum alloys ‎with copper particles ‎additives ‎Ghusoon Ridha Mohammed Ali0https://orcid.org/0000-0002-5578-9542Ethar Mohamed Mahdi Mubarak Mubarak1https://orcid.org/0000-0002-0087-8898Rawaa Hamid Al-Kalali2Emad Ali Hussein3Mechanical ‎Techniques Department, Middle Technical University- Institute of Technology/ Baghdad, IraqMechanical ‎Techniques Department, ‎Middle Technical University- Institute of Technology / Baghdad, IraqMechanical ‎Techniques Department, ‎Middle Technical University- Institute of Technology / Baghdad, IraqDepartment of Production Engineering and ‎Metallurgy, University of Technology, IraqSummary: Friction stir lap welding (FSLW) of dissimilar Aluminum alloys (AA1100 with AA6061) is ‎investigated using a 3 ‎mm sheet’s thick. These alloys are difference in physical characteristics, strength, and melting temperatures, at different tool ‎rotation speeds (560,900 and 1400) rpm and various feed rate (16, 40 and ‎‎125) mm/min, with ‎cylindrical pin geometry having two tilt angle: 0°, 3° was used. Copper particles were added ‎to ‎the weld zone to make composite friction stir welded joints using the best welding ‎conditions. Many tests and ‎inspections were carried out to evaluate the joint quality and the ‎soundness of weldments. The highest value of tensile strength and efficiency at (1400, 40, 3̊) while hardness recorded (97.5HV) at stir zone of FSLW and it go downs along the HAZ and base metals of AA1100 and AA6061.https://www.ijame-poland.com/Friction-stir-lap-welding-of-dissimilar-aluminum-alloys-with-copper-particles-additives,192531,0,2.htmlcopperaa6061aa1100micro hardnessfriction stir lap welding (fslw)
spellingShingle Ghusoon Ridha Mohammed Ali
Ethar Mohamed Mahdi Mubarak Mubarak
Rawaa Hamid Al-Kalali
Emad Ali Hussein
Friction stir lap welding of dissimilar aluminum alloys ‎with copper particles ‎additives ‎
International Journal of Applied Mechanics and Engineering
copper
aa6061
aa1100
micro hardness
friction stir lap welding (fslw)
title Friction stir lap welding of dissimilar aluminum alloys ‎with copper particles ‎additives ‎
title_full Friction stir lap welding of dissimilar aluminum alloys ‎with copper particles ‎additives ‎
title_fullStr Friction stir lap welding of dissimilar aluminum alloys ‎with copper particles ‎additives ‎
title_full_unstemmed Friction stir lap welding of dissimilar aluminum alloys ‎with copper particles ‎additives ‎
title_short Friction stir lap welding of dissimilar aluminum alloys ‎with copper particles ‎additives ‎
title_sort friction stir lap welding of dissimilar aluminum alloys ‎with copper particles ‎additives ‎
topic copper
aa6061
aa1100
micro hardness
friction stir lap welding (fslw)
url https://www.ijame-poland.com/Friction-stir-lap-welding-of-dissimilar-aluminum-alloys-with-copper-particles-additives,192531,0,2.html
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AT rawaahamidalkalali frictionstirlapweldingofdissimilaraluminumalloyswithcopperparticlesadditives
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