LIGHTWEIGHT REALIZATION METHOD FOR WHEEL-SIDE REDUCER BASED ON HIGH DURABILITY LEVEL

The unsprung mass of an electric vehicle is increased because of the placement of electric driving system,which deteriorate the vehicle handling stability. Therefore,the light-weight design of the wheel-side reducer is a crucial problem that requires to be solved. The main topic of this paper is con...

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Main Authors: ZHENG SongLin, HUANG ChongWen, FENG JinZhi, HUA FeiFei
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2018-01-01
Series:Jixie qiangdu
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Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2018.01.017
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author ZHENG SongLin
HUANG ChongWen
FENG JinZhi
HUA FeiFei
author_facet ZHENG SongLin
HUANG ChongWen
FENG JinZhi
HUA FeiFei
author_sort ZHENG SongLin
collection DOAJ
description The unsprung mass of an electric vehicle is increased because of the placement of electric driving system,which deteriorate the vehicle handling stability. Therefore,the light-weight design of the wheel-side reducer is a crucial problem that requires to be solved. The main topic of this paper is concerning light-weight design methodology for the reducer shell. The design objective is the satisfaction of high durability test life requirement while guarantee of rigidity and intensity requirements.Firstly,the main load and static strength were analyzed. Results showed that the max stress was far lower than the fatigue strength so that a light-weight design work was required. The allowable max working stress was calculated according to the fatigue life requirement. A structural optimization result was calculated by setting the max stress as the constraint and the minimum volume as the objective. Finally,the optimized shell’s fatigue life was predicted by applying virtual fatigue simulation method. The simulation results showed that the shell was furthest light-weight designed on the basis of satisfying specified durability test requirement.
format Article
id doaj-art-711a72f242ad4d77b9b553015f6758c0
institution Kabale University
issn 1001-9669
language zho
publishDate 2018-01-01
publisher Editorial Office of Journal of Mechanical Strength
record_format Article
series Jixie qiangdu
spelling doaj-art-711a72f242ad4d77b9b553015f6758c02025-01-15T02:33:00ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692018-01-0140959930601013LIGHTWEIGHT REALIZATION METHOD FOR WHEEL-SIDE REDUCER BASED ON HIGH DURABILITY LEVELZHENG SongLinHUANG ChongWenFENG JinZhiHUA FeiFeiThe unsprung mass of an electric vehicle is increased because of the placement of electric driving system,which deteriorate the vehicle handling stability. Therefore,the light-weight design of the wheel-side reducer is a crucial problem that requires to be solved. The main topic of this paper is concerning light-weight design methodology for the reducer shell. The design objective is the satisfaction of high durability test life requirement while guarantee of rigidity and intensity requirements.Firstly,the main load and static strength were analyzed. Results showed that the max stress was far lower than the fatigue strength so that a light-weight design work was required. The allowable max working stress was calculated according to the fatigue life requirement. A structural optimization result was calculated by setting the max stress as the constraint and the minimum volume as the objective. Finally,the optimized shell’s fatigue life was predicted by applying virtual fatigue simulation method. The simulation results showed that the shell was furthest light-weight designed on the basis of satisfying specified durability test requirement.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2018.01.017Wheel-side reducerLightweight designTopological optimizationHigh fatigue endurance
spellingShingle ZHENG SongLin
HUANG ChongWen
FENG JinZhi
HUA FeiFei
LIGHTWEIGHT REALIZATION METHOD FOR WHEEL-SIDE REDUCER BASED ON HIGH DURABILITY LEVEL
Jixie qiangdu
Wheel-side reducer
Lightweight design
Topological optimization
High fatigue endurance
title LIGHTWEIGHT REALIZATION METHOD FOR WHEEL-SIDE REDUCER BASED ON HIGH DURABILITY LEVEL
title_full LIGHTWEIGHT REALIZATION METHOD FOR WHEEL-SIDE REDUCER BASED ON HIGH DURABILITY LEVEL
title_fullStr LIGHTWEIGHT REALIZATION METHOD FOR WHEEL-SIDE REDUCER BASED ON HIGH DURABILITY LEVEL
title_full_unstemmed LIGHTWEIGHT REALIZATION METHOD FOR WHEEL-SIDE REDUCER BASED ON HIGH DURABILITY LEVEL
title_short LIGHTWEIGHT REALIZATION METHOD FOR WHEEL-SIDE REDUCER BASED ON HIGH DURABILITY LEVEL
title_sort lightweight realization method for wheel side reducer based on high durability level
topic Wheel-side reducer
Lightweight design
Topological optimization
High fatigue endurance
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2018.01.017
work_keys_str_mv AT zhengsonglin lightweightrealizationmethodforwheelsidereducerbasedonhighdurabilitylevel
AT huangchongwen lightweightrealizationmethodforwheelsidereducerbasedonhighdurabilitylevel
AT fengjinzhi lightweightrealizationmethodforwheelsidereducerbasedonhighdurabilitylevel
AT huafeifei lightweightrealizationmethodforwheelsidereducerbasedonhighdurabilitylevel