A Compact Hydraulic Head Auto-Regulating Module (CHARM) for long-term constant gravity-driven flow microfluidics

Abstract Fluid flow is a ubiquitous aspect of microfluidic systems. Gravity-driven flow is one microfluidic flow initiation and maintenance mechanism that is appealing because it is simple, requires no external power source, and is easy to use. However, the driving forces created by hydraulic head d...

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Main Authors: Fan Xue, Ulri N. Lee, Joel Voldman
Format: Article
Language:English
Published: Nature Publishing Group 2025-05-01
Series:Microsystems & Nanoengineering
Online Access:https://doi.org/10.1038/s41378-025-00968-6
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author Fan Xue
Ulri N. Lee
Joel Voldman
author_facet Fan Xue
Ulri N. Lee
Joel Voldman
author_sort Fan Xue
collection DOAJ
description Abstract Fluid flow is a ubiquitous aspect of microfluidic systems. Gravity-driven flow is one microfluidic flow initiation and maintenance mechanism that is appealing because it is simple, requires no external power source, and is easy to use. However, the driving forces created by hydraulic head differences gradually decrease during operation, resulting in decreasing flow rates that are undesirable in many microfluidic applications such as perfusion culture, droplet microfluidics, etc. Existing methods to maintain a constant gravity-driven flow either require additional control equipment, involve complex fabrication or operation, are incompatible with miniaturization, or introduce interfaces that lack robustness. Here we tackled those problems by introducing a 3D-printed compact hydraulic head auto-regulating module that automatically maintains a constant fluid level at the microfluidic inlet port without human intervention. Our module successfully maintained a constant hydraulic head for more than 24 h, with the operation time solely limited by the reservoir capacity. A comparison with the conventional gravity-driven flow demonstrated our device’s capability to produce a more stable flow over the perfusion period. Overall, our module creates a simple, robust solution to produce a stable flow rate in gravity-driven flow systems. The compactness of the design allows easy parallelization and compatibility with high-throughput applications, and the biocompatibility of the materials enables the device’s use with life science applications.
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publishDate 2025-05-01
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spelling doaj-art-6eb8f42a68924668b3d75a1d13d58a0b2025-08-20T03:45:35ZengNature Publishing GroupMicrosystems & Nanoengineering2055-74342025-05-0111111210.1038/s41378-025-00968-6A Compact Hydraulic Head Auto-Regulating Module (CHARM) for long-term constant gravity-driven flow microfluidicsFan Xue0Ulri N. Lee1Joel Voldman2Massachusetts Institute of TechnologyMassachusetts Institute of TechnologyMassachusetts Institute of TechnologyAbstract Fluid flow is a ubiquitous aspect of microfluidic systems. Gravity-driven flow is one microfluidic flow initiation and maintenance mechanism that is appealing because it is simple, requires no external power source, and is easy to use. However, the driving forces created by hydraulic head differences gradually decrease during operation, resulting in decreasing flow rates that are undesirable in many microfluidic applications such as perfusion culture, droplet microfluidics, etc. Existing methods to maintain a constant gravity-driven flow either require additional control equipment, involve complex fabrication or operation, are incompatible with miniaturization, or introduce interfaces that lack robustness. Here we tackled those problems by introducing a 3D-printed compact hydraulic head auto-regulating module that automatically maintains a constant fluid level at the microfluidic inlet port without human intervention. Our module successfully maintained a constant hydraulic head for more than 24 h, with the operation time solely limited by the reservoir capacity. A comparison with the conventional gravity-driven flow demonstrated our device’s capability to produce a more stable flow over the perfusion period. Overall, our module creates a simple, robust solution to produce a stable flow rate in gravity-driven flow systems. The compactness of the design allows easy parallelization and compatibility with high-throughput applications, and the biocompatibility of the materials enables the device’s use with life science applications.https://doi.org/10.1038/s41378-025-00968-6
spellingShingle Fan Xue
Ulri N. Lee
Joel Voldman
A Compact Hydraulic Head Auto-Regulating Module (CHARM) for long-term constant gravity-driven flow microfluidics
Microsystems & Nanoengineering
title A Compact Hydraulic Head Auto-Regulating Module (CHARM) for long-term constant gravity-driven flow microfluidics
title_full A Compact Hydraulic Head Auto-Regulating Module (CHARM) for long-term constant gravity-driven flow microfluidics
title_fullStr A Compact Hydraulic Head Auto-Regulating Module (CHARM) for long-term constant gravity-driven flow microfluidics
title_full_unstemmed A Compact Hydraulic Head Auto-Regulating Module (CHARM) for long-term constant gravity-driven flow microfluidics
title_short A Compact Hydraulic Head Auto-Regulating Module (CHARM) for long-term constant gravity-driven flow microfluidics
title_sort compact hydraulic head auto regulating module charm for long term constant gravity driven flow microfluidics
url https://doi.org/10.1038/s41378-025-00968-6
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