Fatigue reliability assessment of rib-to-deck double-sided welded joints in orthotropic steel decks considering welding residual stress

Abstract Fatigue cracking of rib-to-deck conventional single-sided welded joints is a prevalent issue in orthotropic steel decks (OSDs), significantly impacting their structural integrity and durability. Rib-to-deck innovative double-sided welded joints have the potential to enhance the fatigue resi...

Full description

Saved in:
Bibliographic Details
Main Authors: Fanghuai Chen, Qiang Liu, Yida Lu, Yuan Luo, Xinhui Xiao, Yang Liu, Bin Chen, Haiping Zhang, Ying Chen
Format: Article
Language:English
Published: Nature Portfolio 2024-12-01
Series:Scientific Reports
Subjects:
Online Access:https://doi.org/10.1038/s41598-024-83091-2
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1846101123390242816
author Fanghuai Chen
Qiang Liu
Yida Lu
Yuan Luo
Xinhui Xiao
Yang Liu
Bin Chen
Haiping Zhang
Ying Chen
author_facet Fanghuai Chen
Qiang Liu
Yida Lu
Yuan Luo
Xinhui Xiao
Yang Liu
Bin Chen
Haiping Zhang
Ying Chen
author_sort Fanghuai Chen
collection DOAJ
description Abstract Fatigue cracking of rib-to-deck conventional single-sided welded joints is a prevalent issue in orthotropic steel decks (OSDs), significantly impacting their structural integrity and durability. Rib-to-deck innovative double-sided welded joints have the potential to enhance the fatigue resistance of OSD. However, Welding Residual Stresses (WRS) significantly influence the fatigue life of these joints, mandating its consideration in fatigue assessments. This study introduces a novel approach for assessing the fatigue reliability of rib-to-deck double-sided welded joints in OSDs, accounting for the effects of traffic vehicle loading and WRS. Initially, a comprehensive fatigue damage equation for welded joints of OSDs was formulated, integrating WRS and dynamic vehicle loads, utilizing fracture mechanics theory. Subsequently, a measurement-based random traffic model was utilized to derive the vehicle-induced stress spectra at the welded joints. The effects of deck thickness, fatigue crack depth and fatigue crack aspect ratio on the stress intensity factor (SIF) of the crack at the weld toe were analyzed. These three variables were considered as feature vectors for the construction of a polynomial model of the shape functions, which was utilized to calculate the SIF. Finally, the fatigue reliability of the rib-to-deck double-sided welded joints in OSDs subject to traffic vehicle loading considering the WRS was estimated using Monte Carlo simulation. The influence of traffic volume growth on fatigue reliability was discussed. This research underscores the critical role of WRS in the fatigue performance of welded joints in OSDs and offers an innovative framework for assessing the fatigue reliability of steel bridge welds.
format Article
id doaj-art-6da8a4bbfb7347a8970a54ce483bbed5
institution Kabale University
issn 2045-2322
language English
publishDate 2024-12-01
publisher Nature Portfolio
record_format Article
series Scientific Reports
spelling doaj-art-6da8a4bbfb7347a8970a54ce483bbed52024-12-29T12:29:38ZengNature PortfolioScientific Reports2045-23222024-12-0114111710.1038/s41598-024-83091-2Fatigue reliability assessment of rib-to-deck double-sided welded joints in orthotropic steel decks considering welding residual stressFanghuai Chen0Qiang Liu1Yida Lu2Yuan Luo3Xinhui Xiao4Yang Liu5Bin Chen6Haiping Zhang7Ying Chen8School of Civil Engineering, Hunan University of TechnologySchool of Civil Engineering, Hunan University of TechnologySchool of Civil Engineering, Hunan University of TechnologySchool of Civil Engineering, Hunan University of TechnologySchool of Civil Engineering, Hunan University of TechnologySchool of Civil Engineering, Changsha University of Science & TechnologySchool of Civil Engineering, Hunan University of TechnologySchool of Civil Engineering, Hunan University of TechnologyHunan Urban Construction CollegeAbstract Fatigue cracking of rib-to-deck conventional single-sided welded joints is a prevalent issue in orthotropic steel decks (OSDs), significantly impacting their structural integrity and durability. Rib-to-deck innovative double-sided welded joints have the potential to enhance the fatigue resistance of OSD. However, Welding Residual Stresses (WRS) significantly influence the fatigue life of these joints, mandating its consideration in fatigue assessments. This study introduces a novel approach for assessing the fatigue reliability of rib-to-deck double-sided welded joints in OSDs, accounting for the effects of traffic vehicle loading and WRS. Initially, a comprehensive fatigue damage equation for welded joints of OSDs was formulated, integrating WRS and dynamic vehicle loads, utilizing fracture mechanics theory. Subsequently, a measurement-based random traffic model was utilized to derive the vehicle-induced stress spectra at the welded joints. The effects of deck thickness, fatigue crack depth and fatigue crack aspect ratio on the stress intensity factor (SIF) of the crack at the weld toe were analyzed. These three variables were considered as feature vectors for the construction of a polynomial model of the shape functions, which was utilized to calculate the SIF. Finally, the fatigue reliability of the rib-to-deck double-sided welded joints in OSDs subject to traffic vehicle loading considering the WRS was estimated using Monte Carlo simulation. The influence of traffic volume growth on fatigue reliability was discussed. This research underscores the critical role of WRS in the fatigue performance of welded joints in OSDs and offers an innovative framework for assessing the fatigue reliability of steel bridge welds.https://doi.org/10.1038/s41598-024-83091-2Orthotropic steel deckDouble-sided welded jointsFatigue reliabilityResidual stressVehicle load
spellingShingle Fanghuai Chen
Qiang Liu
Yida Lu
Yuan Luo
Xinhui Xiao
Yang Liu
Bin Chen
Haiping Zhang
Ying Chen
Fatigue reliability assessment of rib-to-deck double-sided welded joints in orthotropic steel decks considering welding residual stress
Scientific Reports
Orthotropic steel deck
Double-sided welded joints
Fatigue reliability
Residual stress
Vehicle load
title Fatigue reliability assessment of rib-to-deck double-sided welded joints in orthotropic steel decks considering welding residual stress
title_full Fatigue reliability assessment of rib-to-deck double-sided welded joints in orthotropic steel decks considering welding residual stress
title_fullStr Fatigue reliability assessment of rib-to-deck double-sided welded joints in orthotropic steel decks considering welding residual stress
title_full_unstemmed Fatigue reliability assessment of rib-to-deck double-sided welded joints in orthotropic steel decks considering welding residual stress
title_short Fatigue reliability assessment of rib-to-deck double-sided welded joints in orthotropic steel decks considering welding residual stress
title_sort fatigue reliability assessment of rib to deck double sided welded joints in orthotropic steel decks considering welding residual stress
topic Orthotropic steel deck
Double-sided welded joints
Fatigue reliability
Residual stress
Vehicle load
url https://doi.org/10.1038/s41598-024-83091-2
work_keys_str_mv AT fanghuaichen fatiguereliabilityassessmentofribtodeckdoublesidedweldedjointsinorthotropicsteeldecksconsideringweldingresidualstress
AT qiangliu fatiguereliabilityassessmentofribtodeckdoublesidedweldedjointsinorthotropicsteeldecksconsideringweldingresidualstress
AT yidalu fatiguereliabilityassessmentofribtodeckdoublesidedweldedjointsinorthotropicsteeldecksconsideringweldingresidualstress
AT yuanluo fatiguereliabilityassessmentofribtodeckdoublesidedweldedjointsinorthotropicsteeldecksconsideringweldingresidualstress
AT xinhuixiao fatiguereliabilityassessmentofribtodeckdoublesidedweldedjointsinorthotropicsteeldecksconsideringweldingresidualstress
AT yangliu fatiguereliabilityassessmentofribtodeckdoublesidedweldedjointsinorthotropicsteeldecksconsideringweldingresidualstress
AT binchen fatiguereliabilityassessmentofribtodeckdoublesidedweldedjointsinorthotropicsteeldecksconsideringweldingresidualstress
AT haipingzhang fatiguereliabilityassessmentofribtodeckdoublesidedweldedjointsinorthotropicsteeldecksconsideringweldingresidualstress
AT yingchen fatiguereliabilityassessmentofribtodeckdoublesidedweldedjointsinorthotropicsteeldecksconsideringweldingresidualstress