Textured vegetable protein from flaxseed press cake and pea – syntonizing chemical and structural properties

Flaxseed press cake (FS) was mixed with pea protein isolate and low-moisture twin-screw-extruded to valorize the oil production side stream as meat analogue. Water input, FS content, barrel temperature, and throughput were varied in a Box-Behnken design to test these factors’ influences on extrusion...

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Main Authors: Luise Lallinger, Cornelia Rauh
Format: Article
Language:English
Published: Elsevier 2024-12-01
Series:Future Foods
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Online Access:http://www.sciencedirect.com/science/article/pii/S266683352400193X
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author Luise Lallinger
Cornelia Rauh
author_facet Luise Lallinger
Cornelia Rauh
author_sort Luise Lallinger
collection DOAJ
description Flaxseed press cake (FS) was mixed with pea protein isolate and low-moisture twin-screw-extruded to valorize the oil production side stream as meat analogue. Water input, FS content, barrel temperature, and throughput were varied in a Box-Behnken design to test these factors’ influences on extrusion response parameters (pressure, temperature, mechanical energy input), lipid oxidation product and process contaminant formation (by liquid chromatography and head-space gas chromatography mass spectrometry), and mechanical properties of the TVPs.The water input was identified as the strongest influencing factor, reducing shear forces in the extruder and thereby reducing mechanical energy input, pressure, and temperature and affecting several TVP properties. Volatile lipid oxidation products from enzymatic oxidation in the raw materials are decomposed and steam-stripped during extrusion. Higher melt temperatures and lower water contents enhance this effect and promote the formation of masking “roasted” flavour compounds. However, acrylamide (<100 µg/kg) and trans-fatty acids (<0.4 g/kg) are also formed under flavour-improving conditions and TVP hardness is reduced. FS increases TVP density and reduces expansion and hardness. Reconciling mitigation of undesired chemical compounds and meat-like mechanical properties (at 16–18 % water, 55–65 % FS, mass flows <8 kg/h), a FS-based TVP can be created, combining nutritional and sustainability benefits of FS.
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spelling doaj-art-6a8813a163134d54a0d7d315cda5105b2024-12-18T08:53:54ZengElsevierFuture Foods2666-83352024-12-0110100489Textured vegetable protein from flaxseed press cake and pea – syntonizing chemical and structural propertiesLuise Lallinger0Cornelia Rauh1Corresponding author at: Technische Universität Berlin, Institute of Food Technology and Food Chemistry, Department of Food Biotechnology and Food Process Engineering, Straße des 17. Juni 135, 10623 Berlin, Germany.; Technische Universität Berlin, Institute of Food Technology and Food Chemistry, Department of Food Biotechnology and Food Process Engineering, Straße des 17. Juni 135, 10623 Berlin, GermanyTechnische Universität Berlin, Institute of Food Technology and Food Chemistry, Department of Food Biotechnology and Food Process Engineering, Straße des 17. Juni 135, 10623 Berlin, GermanyFlaxseed press cake (FS) was mixed with pea protein isolate and low-moisture twin-screw-extruded to valorize the oil production side stream as meat analogue. Water input, FS content, barrel temperature, and throughput were varied in a Box-Behnken design to test these factors’ influences on extrusion response parameters (pressure, temperature, mechanical energy input), lipid oxidation product and process contaminant formation (by liquid chromatography and head-space gas chromatography mass spectrometry), and mechanical properties of the TVPs.The water input was identified as the strongest influencing factor, reducing shear forces in the extruder and thereby reducing mechanical energy input, pressure, and temperature and affecting several TVP properties. Volatile lipid oxidation products from enzymatic oxidation in the raw materials are decomposed and steam-stripped during extrusion. Higher melt temperatures and lower water contents enhance this effect and promote the formation of masking “roasted” flavour compounds. However, acrylamide (<100 µg/kg) and trans-fatty acids (<0.4 g/kg) are also formed under flavour-improving conditions and TVP hardness is reduced. FS increases TVP density and reduces expansion and hardness. Reconciling mitigation of undesired chemical compounds and meat-like mechanical properties (at 16–18 % water, 55–65 % FS, mass flows <8 kg/h), a FS-based TVP can be created, combining nutritional and sustainability benefits of FS.http://www.sciencedirect.com/science/article/pii/S266683352400193XcwcFSdTVPddieFSFA
spellingShingle Luise Lallinger
Cornelia Rauh
Textured vegetable protein from flaxseed press cake and pea – syntonizing chemical and structural properties
Future Foods
cw
cFS
dTVP
ddie
FS
FA
title Textured vegetable protein from flaxseed press cake and pea – syntonizing chemical and structural properties
title_full Textured vegetable protein from flaxseed press cake and pea – syntonizing chemical and structural properties
title_fullStr Textured vegetable protein from flaxseed press cake and pea – syntonizing chemical and structural properties
title_full_unstemmed Textured vegetable protein from flaxseed press cake and pea – syntonizing chemical and structural properties
title_short Textured vegetable protein from flaxseed press cake and pea – syntonizing chemical and structural properties
title_sort textured vegetable protein from flaxseed press cake and pea syntonizing chemical and structural properties
topic cw
cFS
dTVP
ddie
FS
FA
url http://www.sciencedirect.com/science/article/pii/S266683352400193X
work_keys_str_mv AT luiselallinger texturedvegetableproteinfromflaxseedpresscakeandpeasyntonizingchemicalandstructuralproperties
AT corneliarauh texturedvegetableproteinfromflaxseedpresscakeandpeasyntonizingchemicalandstructuralproperties