Design and experimental research of pipeline stress measurement system based on alternating current field

Ferromagnetic pipelines are prone to stress distortion during service, which will likely cause destructive defects, such as fatigue damage and cracks, and even major safety accidents in severe cases. This makes it particularly important to measure the stress distortion of ferromagnetic pipelines. He...

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Main Authors: Guangfeng QI, Xiyan LI, Xin TANG, Xin'an YUAN, Qing HAN, Anquan WANG, Wei LI, Keyu WANG
Format: Article
Language:zho
Published: Editorial Office of Oil & Gas Storage and Transportation 2023-10-01
Series:You-qi chuyun
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Online Access:https://yqcy.pipechina.com.cn/cn/article/doi/10.6047/j.issn.1000-8241.2023.10.008
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author Guangfeng QI
Xiyan LI
Xin TANG
Xin'an YUAN
Qing HAN
Anquan WANG
Wei LI
Keyu WANG
author_facet Guangfeng QI
Xiyan LI
Xin TANG
Xin'an YUAN
Qing HAN
Anquan WANG
Wei LI
Keyu WANG
author_sort Guangfeng QI
collection DOAJ
description Ferromagnetic pipelines are prone to stress distortion during service, which will likely cause destructive defects, such as fatigue damage and cracks, and even major safety accidents in severe cases. This makes it particularly important to measure the stress distortion of ferromagnetic pipelines. Herein, a simulation model of pipeline stress measurement was established by the finite element software COMSOL based on the alternating current field stress measurement (ACSM) technology. Then, the characteristic signals were selected to represent the stress, which allowed us to explore the influence of probe excitation direction on stress measurement, find the optimal excitation mode, and analyze the signal variation law of the pipeline subjected to stress in different magnitudes and directions. Based on the simulation results and the characteristics of pipeline stress distribution, a set of ACSM based pipeline stress measurement system integrating the portable case and probe was designed and developed to test the tensile specimen of 45# steel and X70 steel pipeline within 0?105 MPa. The simulation and test results demonstrate that the selected characteristic signal could reflect the stress distortion because the stress distortion of pipeline causes the disturbance in electromagnetic field. The optimal excitation direction of the probe is perpendicular to the stress, and the designed portable ACSM based pipeline stress measurement system has been verified to be capable of detecting the stress distortion area of the pipeline. The research results are expected to provide references for the rapid measurement of stress distortion in ferromagnetic pipelines.
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institution Kabale University
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publishDate 2023-10-01
publisher Editorial Office of Oil & Gas Storage and Transportation
record_format Article
series You-qi chuyun
spelling doaj-art-66207e19bb2a4a1d8a89e411214cf66f2025-01-17T06:49:20ZzhoEditorial Office of Oil & Gas Storage and TransportationYou-qi chuyun1000-82412023-10-0142101149115710.6047/j.issn.1000-8241.2023.10.008yqcy-42-10-1149Design and experimental research of pipeline stress measurement system based on alternating current fieldGuangfeng QI0Xiyan LI1Xin TANG2Xin'an YUAN3Qing HAN4Anquan WANG5Wei LI6Keyu WANG7Sinopec Shengli Oilfield Co. Ltd.Sinopec Shengli Oilfield Co. Ltd.College of Mechanical and Electrical Engineering, China University of Petroleum (East China)College of Mechanical and Electrical Engineering, China University of Petroleum (East China)Sinopec Shengli Oilfield Co. Ltd.Sinopec Shengli Oilfield Co. Ltd.College of Mechanical and Electrical Engineering, China University of Petroleum (East China)College of Mechanical and Electrical Engineering, China University of Petroleum (East China)Ferromagnetic pipelines are prone to stress distortion during service, which will likely cause destructive defects, such as fatigue damage and cracks, and even major safety accidents in severe cases. This makes it particularly important to measure the stress distortion of ferromagnetic pipelines. Herein, a simulation model of pipeline stress measurement was established by the finite element software COMSOL based on the alternating current field stress measurement (ACSM) technology. Then, the characteristic signals were selected to represent the stress, which allowed us to explore the influence of probe excitation direction on stress measurement, find the optimal excitation mode, and analyze the signal variation law of the pipeline subjected to stress in different magnitudes and directions. Based on the simulation results and the characteristics of pipeline stress distribution, a set of ACSM based pipeline stress measurement system integrating the portable case and probe was designed and developed to test the tensile specimen of 45# steel and X70 steel pipeline within 0?105 MPa. The simulation and test results demonstrate that the selected characteristic signal could reflect the stress distortion because the stress distortion of pipeline causes the disturbance in electromagnetic field. The optimal excitation direction of the probe is perpendicular to the stress, and the designed portable ACSM based pipeline stress measurement system has been verified to be capable of detecting the stress distortion area of the pipeline. The research results are expected to provide references for the rapid measurement of stress distortion in ferromagnetic pipelines.https://yqcy.pipechina.com.cn/cn/article/doi/10.6047/j.issn.1000-8241.2023.10.008oil and gas pipelinesalternating current fieldsimulationstress measurement systemstress measurement
spellingShingle Guangfeng QI
Xiyan LI
Xin TANG
Xin'an YUAN
Qing HAN
Anquan WANG
Wei LI
Keyu WANG
Design and experimental research of pipeline stress measurement system based on alternating current field
You-qi chuyun
oil and gas pipelines
alternating current field
simulation
stress measurement system
stress measurement
title Design and experimental research of pipeline stress measurement system based on alternating current field
title_full Design and experimental research of pipeline stress measurement system based on alternating current field
title_fullStr Design and experimental research of pipeline stress measurement system based on alternating current field
title_full_unstemmed Design and experimental research of pipeline stress measurement system based on alternating current field
title_short Design and experimental research of pipeline stress measurement system based on alternating current field
title_sort design and experimental research of pipeline stress measurement system based on alternating current field
topic oil and gas pipelines
alternating current field
simulation
stress measurement system
stress measurement
url https://yqcy.pipechina.com.cn/cn/article/doi/10.6047/j.issn.1000-8241.2023.10.008
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AT qinghan designandexperimentalresearchofpipelinestressmeasurementsystembasedonalternatingcurrentfield
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