Research on Deviation Analysis and Proportional Correction Method for Face Gear Tooth Turning

Based on the mathematical model of gear turning cutters and face gears, a tooth surface deviation model for gear turning is established using gear shaping as the theoretical tooth surface. Using the incremental method, the influence of machining parameters such as offset distance, cutting depth, sha...

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Main Authors: Ren Minghui, Wei Bingyang, Deng Xiaozhong, Han Zhengyang
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2024-06-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.06.002
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author Ren Minghui
Wei Bingyang
Deng Xiaozhong
Han Zhengyang
author_facet Ren Minghui
Wei Bingyang
Deng Xiaozhong
Han Zhengyang
author_sort Ren Minghui
collection DOAJ
description Based on the mathematical model of gear turning cutters and face gears, a tooth surface deviation model for gear turning is established using gear shaping as the theoretical tooth surface. Using the incremental method, the influence of machining parameters such as offset distance, cutting depth, shaft intersection angle, and rolling ratio on tooth surface accuracy is analyzed, and a method for correcting the tooth surface deviation ratio of face gears is presented. The tooth surface deviation in gear turning is mainly concentrated at four vertex positions, and the tooth surface deviation is most sensitive to the correction of the roll ratio, but not to the offset amount. Using a three-parameter deviation sensitivity matrix, the proportional relation between the tooth surface deviation and machining parameters is determined. Through two trial cuts, the tooth surface deviation is corrected, and the feasibility of the proportional correction method is verified.
format Article
id doaj-art-63ca281c99314d23a9223a5a7c199d1c
institution Kabale University
issn 1004-2539
language zho
publishDate 2024-06-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-63ca281c99314d23a9223a5a7c199d1c2025-01-10T15:00:39ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392024-06-014871362028203Research on Deviation Analysis and Proportional Correction Method for Face Gear Tooth TurningRen MinghuiWei BingyangDeng XiaozhongHan ZhengyangBased on the mathematical model of gear turning cutters and face gears, a tooth surface deviation model for gear turning is established using gear shaping as the theoretical tooth surface. Using the incremental method, the influence of machining parameters such as offset distance, cutting depth, shaft intersection angle, and rolling ratio on tooth surface accuracy is analyzed, and a method for correcting the tooth surface deviation ratio of face gears is presented. The tooth surface deviation in gear turning is mainly concentrated at four vertex positions, and the tooth surface deviation is most sensitive to the correction of the roll ratio, but not to the offset amount. Using a three-parameter deviation sensitivity matrix, the proportional relation between the tooth surface deviation and machining parameters is determined. Through two trial cuts, the tooth surface deviation is corrected, and the feasibility of the proportional correction method is verified.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.06.002SkivingFace gearMachining parameterProportional correction
spellingShingle Ren Minghui
Wei Bingyang
Deng Xiaozhong
Han Zhengyang
Research on Deviation Analysis and Proportional Correction Method for Face Gear Tooth Turning
Jixie chuandong
Skiving
Face gear
Machining parameter
Proportional correction
title Research on Deviation Analysis and Proportional Correction Method for Face Gear Tooth Turning
title_full Research on Deviation Analysis and Proportional Correction Method for Face Gear Tooth Turning
title_fullStr Research on Deviation Analysis and Proportional Correction Method for Face Gear Tooth Turning
title_full_unstemmed Research on Deviation Analysis and Proportional Correction Method for Face Gear Tooth Turning
title_short Research on Deviation Analysis and Proportional Correction Method for Face Gear Tooth Turning
title_sort research on deviation analysis and proportional correction method for face gear tooth turning
topic Skiving
Face gear
Machining parameter
Proportional correction
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.06.002
work_keys_str_mv AT renminghui researchondeviationanalysisandproportionalcorrectionmethodforfacegeartoothturning
AT weibingyang researchondeviationanalysisandproportionalcorrectionmethodforfacegeartoothturning
AT dengxiaozhong researchondeviationanalysisandproportionalcorrectionmethodforfacegeartoothturning
AT hanzhengyang researchondeviationanalysisandproportionalcorrectionmethodforfacegeartoothturning