Research on a Surface Roughness Measurement Under ResNet-Based Roughness Classification and Light-Section With Seam-Driven Image Stitching (RCLS)

With the development of optics, light section method has become a feasible measurement for surface roughness, while the short sampling length is negative to the accuracy. To overcome this defect, this article proposed a measurement under ResNet-based roughness classification and light section with s...

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Main Authors: Huashen Guan, Qiushen Cai, Xiaobin Li, Guofu Sun
Format: Article
Language:English
Published: IEEE 2024-01-01
Series:IEEE Open Journal of Instrumentation and Measurement
Subjects:
Online Access:https://ieeexplore.ieee.org/document/10713234/
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author Huashen Guan
Qiushen Cai
Xiaobin Li
Guofu Sun
author_facet Huashen Guan
Qiushen Cai
Xiaobin Li
Guofu Sun
author_sort Huashen Guan
collection DOAJ
description With the development of optics, light section method has become a feasible measurement for surface roughness, while the short sampling length is negative to the accuracy. To overcome this defect, this article proposed a measurement under ResNet-based roughness classification and light section with seam-driven image stitching (RCLS). First, the images were classified with ResNet neural network, then stitched and enhanced by scale invariant feature transform (SIFT) and optimized random sample consensus (RANSAC) algorithm for the best visual effect. After this, images were processed by Nobuyuki Otsu method and Freeman chain code tracking algorithm. Least square was also adopted to calculate the optical band edge curve and contour midline. Finally, the roughness contour arithmetic mean deviation model was established to evaluate the surface roughness. The experiments were conducted with vertical milled, planned, and turned samples that self-machined. The light section method had a reduction of 2.75% on the mean relative error compared to stylus and RCLS could further reduce the mean relative error by 1.42%, especially in planned sample. The RCLS could achieve a more accurate surface roughness by overcoming the disadvantages of small sample length and low precision of the light section method, and is more convenient than stylus.
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institution Kabale University
issn 2768-7236
language English
publishDate 2024-01-01
publisher IEEE
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series IEEE Open Journal of Instrumentation and Measurement
spelling doaj-art-629df9dfbe4e447e8856b7e96f14b7422025-01-15T00:04:17ZengIEEEIEEE Open Journal of Instrumentation and Measurement2768-72362024-01-0131910.1109/OJIM.2024.347756810713234Research on a Surface Roughness Measurement Under ResNet-Based Roughness Classification and Light-Section With Seam-Driven Image Stitching (RCLS)Huashen Guan0https://orcid.org/0009-0006-8578-6963Qiushen Cai1https://orcid.org/0009-0006-6155-5650Xiaobin Li2https://orcid.org/0009-0008-8817-0157Guofu Sun3https://orcid.org/0009-0000-1140-878XProduction Technology Department, Jiangmen Power Supply Bureau of Guangdong Power Grid Company Ltd., Jiangmen, Guangdong, ChinaProduction Technology Department, Jiangmen Power Supply Bureau of Guangdong Power Grid Company Ltd., Jiangmen, Guangdong, ChinaProduction Technology Department, Jiangmen Power Supply Bureau of Guangdong Power Grid Company Ltd., Jiangmen, Guangdong, ChinaProduction Technology Department, Jiangmen Power Supply Bureau of Guangdong Power Grid Company Ltd., Jiangmen, Guangdong, ChinaWith the development of optics, light section method has become a feasible measurement for surface roughness, while the short sampling length is negative to the accuracy. To overcome this defect, this article proposed a measurement under ResNet-based roughness classification and light section with seam-driven image stitching (RCLS). First, the images were classified with ResNet neural network, then stitched and enhanced by scale invariant feature transform (SIFT) and optimized random sample consensus (RANSAC) algorithm for the best visual effect. After this, images were processed by Nobuyuki Otsu method and Freeman chain code tracking algorithm. Least square was also adopted to calculate the optical band edge curve and contour midline. Finally, the roughness contour arithmetic mean deviation model was established to evaluate the surface roughness. The experiments were conducted with vertical milled, planned, and turned samples that self-machined. The light section method had a reduction of 2.75% on the mean relative error compared to stylus and RCLS could further reduce the mean relative error by 1.42%, especially in planned sample. The RCLS could achieve a more accurate surface roughness by overcoming the disadvantages of small sample length and low precision of the light section method, and is more convenient than stylus.https://ieeexplore.ieee.org/document/10713234/Elongated sampling lengthimage stitchinglight sectionseam drivensurface roughness measurement
spellingShingle Huashen Guan
Qiushen Cai
Xiaobin Li
Guofu Sun
Research on a Surface Roughness Measurement Under ResNet-Based Roughness Classification and Light-Section With Seam-Driven Image Stitching (RCLS)
IEEE Open Journal of Instrumentation and Measurement
Elongated sampling length
image stitching
light section
seam driven
surface roughness measurement
title Research on a Surface Roughness Measurement Under ResNet-Based Roughness Classification and Light-Section With Seam-Driven Image Stitching (RCLS)
title_full Research on a Surface Roughness Measurement Under ResNet-Based Roughness Classification and Light-Section With Seam-Driven Image Stitching (RCLS)
title_fullStr Research on a Surface Roughness Measurement Under ResNet-Based Roughness Classification and Light-Section With Seam-Driven Image Stitching (RCLS)
title_full_unstemmed Research on a Surface Roughness Measurement Under ResNet-Based Roughness Classification and Light-Section With Seam-Driven Image Stitching (RCLS)
title_short Research on a Surface Roughness Measurement Under ResNet-Based Roughness Classification and Light-Section With Seam-Driven Image Stitching (RCLS)
title_sort research on a surface roughness measurement under resnet based roughness classification and light section with seam driven image stitching rcls
topic Elongated sampling length
image stitching
light section
seam driven
surface roughness measurement
url https://ieeexplore.ieee.org/document/10713234/
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AT qiushencai researchonasurfaceroughnessmeasurementunderresnetbasedroughnessclassificationandlightsectionwithseamdrivenimagestitchingrcls
AT xiaobinli researchonasurfaceroughnessmeasurementunderresnetbasedroughnessclassificationandlightsectionwithseamdrivenimagestitchingrcls
AT guofusun researchonasurfaceroughnessmeasurementunderresnetbasedroughnessclassificationandlightsectionwithseamdrivenimagestitchingrcls