Thermal Finite-Element Model of Electric Machine Cooled by Spray

The demand for higher power density in electrical machines necessitates advanced cooling strategies. Spray cooling emerges as a promising and relatively straightforward technology, albeit involving complex physics. In this paper, a quasi-3D thermal finite-element model of stator winding is created b...

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Bibliographic Details
Main Authors: Christian Bergfried, Samaneh Abdi Qezeljeh, Ilia V. Roisman, Herbert De Gersem, Jeanette Hussong, Yvonne Späck-Leigsnering
Format: Article
Language:English
Published: MDPI AG 2024-12-01
Series:Energies
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Online Access:https://www.mdpi.com/1996-1073/18/1/84
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Summary:The demand for higher power density in electrical machines necessitates advanced cooling strategies. Spray cooling emerges as a promising and relatively straightforward technology, albeit involving complex physics. In this paper, a quasi-3D thermal finite-element model of stator winding is created by the extrusion of a 2D cross-sectional finite-element model along the winding direction. The cooling effects of the spray impact are simulated as a heat flux that uses an impedance boundary condition at the surface of the winding overhang. The results confirm the advantageous performance of spray cooling, indicating that it may enable a tenfold increase in power density compared to standard air- or water-cooled machines.
ISSN:1996-1073