Accurate modeling of equal-distance spiral bevel gear and the trial production by metal powder injection molding process
As a new type of bevel gear, the equal-distance spiral bevel gear is suitable for the mass production by metal powder injection molding (MIM) due to the characteristic as the normal equal-distance of spiral tooth surface. According to the coordinate transformation theory, the parametric equations of...
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| Format: | Article |
| Language: | zho |
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Editorial Office of Powder Metallurgy Technology
2024-04-01
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| Series: | Fenmo yejin jishu |
| Subjects: | |
| Online Access: | https://pmt.ustb.edu.cn/article/doi/10.19591/j.cnki.cn11-1974/tf.2021100012 |
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| author | LIU Ganhua TANG Naifu WANG Qi |
| author_facet | LIU Ganhua TANG Naifu WANG Qi |
| author_sort | LIU Ganhua |
| collection | DOAJ |
| description | As a new type of bevel gear, the equal-distance spiral bevel gear is suitable for the mass production by metal powder injection molding (MIM) due to the characteristic as the normal equal-distance of spiral tooth surface. According to the coordinate transformation theory, the parametric equations of spherical involute and equal-distance conical spiral curves were derived. The mathematical model of tooth surface was established by the formation principle of tooth surface. The mathematical model of tooth surface was programmed by MATLAB to calculate the coordinates of discrete points on tooth surface, and the accurate modeling of equal-distance spiral bevel gear was completed by reverse engineering of UG. The meshing contact of equal-distance spiral bevel gear was simulated to obtain the transmission performance in ANSYS. Finally, the trial production of equal-distance spiral bevel gear was completed base on the MIM process. In the results, the mathematical model of tooth surface combined with the inverse modeling of discrete points can ensure the accuracy of 3D model, and MIM process can be used to produce the equal-distance spiral bevel gears for mass production. |
| format | Article |
| id | doaj-art-5c995e09da43402dbf5c5de3df6bcdb2 |
| institution | Kabale University |
| issn | 1001-3784 |
| language | zho |
| publishDate | 2024-04-01 |
| publisher | Editorial Office of Powder Metallurgy Technology |
| record_format | Article |
| series | Fenmo yejin jishu |
| spelling | doaj-art-5c995e09da43402dbf5c5de3df6bcdb22024-11-13T05:46:56ZzhoEditorial Office of Powder Metallurgy TechnologyFenmo yejin jishu1001-37842024-04-0142220721410.19591/j.cnki.cn11-1974/tf.2021100012Accurate modeling of equal-distance spiral bevel gear and the trial production by metal powder injection molding processLIU Ganhua0TANG Naifu1WANG Qi2School of Mechanical and Electrical Engineering, Jiangxi University of Science and Technology, Ganzhou 341000, ChinaSchool of Mechanical and Electrical Engineering, Jiangxi University of Science and Technology, Ganzhou 341000, ChinaSchool of Mechanical and Electrical Engineering, Jiangxi University of Science and Technology, Ganzhou 341000, ChinaAs a new type of bevel gear, the equal-distance spiral bevel gear is suitable for the mass production by metal powder injection molding (MIM) due to the characteristic as the normal equal-distance of spiral tooth surface. According to the coordinate transformation theory, the parametric equations of spherical involute and equal-distance conical spiral curves were derived. The mathematical model of tooth surface was established by the formation principle of tooth surface. The mathematical model of tooth surface was programmed by MATLAB to calculate the coordinates of discrete points on tooth surface, and the accurate modeling of equal-distance spiral bevel gear was completed by reverse engineering of UG. The meshing contact of equal-distance spiral bevel gear was simulated to obtain the transmission performance in ANSYS. Finally, the trial production of equal-distance spiral bevel gear was completed base on the MIM process. In the results, the mathematical model of tooth surface combined with the inverse modeling of discrete points can ensure the accuracy of 3D model, and MIM process can be used to produce the equal-distance spiral bevel gears for mass production.https://pmt.ustb.edu.cn/article/doi/10.19591/j.cnki.cn11-1974/tf.2021100012equal-distance spiral bevel gearmathematical model of tooth surface3d modelingmeshing analysismetal powder injection molding |
| spellingShingle | LIU Ganhua TANG Naifu WANG Qi Accurate modeling of equal-distance spiral bevel gear and the trial production by metal powder injection molding process Fenmo yejin jishu equal-distance spiral bevel gear mathematical model of tooth surface 3d modeling meshing analysis metal powder injection molding |
| title | Accurate modeling of equal-distance spiral bevel gear and the trial production by metal powder injection molding process |
| title_full | Accurate modeling of equal-distance spiral bevel gear and the trial production by metal powder injection molding process |
| title_fullStr | Accurate modeling of equal-distance spiral bevel gear and the trial production by metal powder injection molding process |
| title_full_unstemmed | Accurate modeling of equal-distance spiral bevel gear and the trial production by metal powder injection molding process |
| title_short | Accurate modeling of equal-distance spiral bevel gear and the trial production by metal powder injection molding process |
| title_sort | accurate modeling of equal distance spiral bevel gear and the trial production by metal powder injection molding process |
| topic | equal-distance spiral bevel gear mathematical model of tooth surface 3d modeling meshing analysis metal powder injection molding |
| url | https://pmt.ustb.edu.cn/article/doi/10.19591/j.cnki.cn11-1974/tf.2021100012 |
| work_keys_str_mv | AT liuganhua accuratemodelingofequaldistancespiralbevelgearandthetrialproductionbymetalpowderinjectionmoldingprocess AT tangnaifu accuratemodelingofequaldistancespiralbevelgearandthetrialproductionbymetalpowderinjectionmoldingprocess AT wangqi accuratemodelingofequaldistancespiralbevelgearandthetrialproductionbymetalpowderinjectionmoldingprocess |