Development of remote diagnostic monitoring system for pumping equipment with open architecture

The study aim was to develop a remote diagnostic monitoring system for pumping equipment with an open architecture to improve the reliability and efficiency of pump operation in various industrial sectors. The system is designed for the periodic collection and analysis of vibration and temperature s...

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Main Authors: Alexey Savostin, Kayrat Koshekov, Amandyk Tuleshov, Galina Savostina, Abay Koshekov
Format: Article
Language:English
Published: National Aerospace University «Kharkiv Aviation Institute» 2024-11-01
Series:Радіоелектронні і комп'ютерні системи
Subjects:
Online Access:http://nti.khai.edu/ojs/index.php/reks/article/view/2660
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author Alexey Savostin
Kayrat Koshekov
Amandyk Tuleshov
Galina Savostina
Abay Koshekov
author_facet Alexey Savostin
Kayrat Koshekov
Amandyk Tuleshov
Galina Savostina
Abay Koshekov
author_sort Alexey Savostin
collection DOAJ
description The study aim was to develop a remote diagnostic monitoring system for pumping equipment with an open architecture to improve the reliability and efficiency of pump operation in various industrial sectors. The system is designed for the periodic collection and analysis of vibration and temperature signals, which allows for the prompt identification of potential equipment malfunctions and avoidance of emergency shutdowns during the production process. The aim of this study was to develop an effective open architecture for a diagnostic monitoring system for pumping equipment based on IoT technologies. The primary focus is on creating a system architecture that simplifies the installation and operation of equipment, ensures scalability and ease of integration with existing enterprise information systems, and reduces material implementation costs. To achieve this goal, the following objectives were addressed within the study: 1) selection of informative features from vibration signals that allow for the diagnosis of the most common faults in pumping equipment during periodic monitoring; 2) selection of hardware specifications that ensure the diagnostic monitoring system meets the stated requirements; and 3) development of a software and network architecture for the diagnostic monitoring system based on open hardware and software standards. The results of the experiments demonstrated that the developed system enables effective monitoring of the condition of pumping equipment and reduces the risk of emergency shutdowns, thereby optimizing operating costs. The incorporation of wireless technologies, open software products, and standards makes systems flexible and cost-effective, which is especially important for small and medium-sized industrial enterprises. Conclusion. The use of the proposed monitoring system improves the reliability of pumping equipment and maintenance management based on the current state data.
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institution Kabale University
issn 1814-4225
2663-2012
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publishDate 2024-11-01
publisher National Aerospace University «Kharkiv Aviation Institute»
record_format Article
series Радіоелектронні і комп'ютерні системи
spelling doaj-art-5c7e7444e21f4c518365dbaa802a16a22025-01-06T10:47:18ZengNational Aerospace University «Kharkiv Aviation Institute»Радіоелектронні і комп'ютерні системи1814-42252663-20122024-11-012024419220610.32620/reks.2024.4.162365Development of remote diagnostic monitoring system for pumping equipment with open architectureAlexey Savostin0Kayrat Koshekov1Amandyk Tuleshov2Galina Savostina3Abay Koshekov4U. Joldasbekov Institute of Mechanics and Engineering; M. Kozybayev North Kazakhstan University, PetropavlovskU. Joldasbekov Institute of Mechanics and Engineering; Civil Aviation Academy, AlmatyU. Joldasbekov Institute of Mechanics and Engineering, Laboratory of Intelligent Robotic Systems, AlmatyM. Kozybayev North Kazakhstan University, PetropavlovskCivil Aviation Academy, AlmatyThe study aim was to develop a remote diagnostic monitoring system for pumping equipment with an open architecture to improve the reliability and efficiency of pump operation in various industrial sectors. The system is designed for the periodic collection and analysis of vibration and temperature signals, which allows for the prompt identification of potential equipment malfunctions and avoidance of emergency shutdowns during the production process. The aim of this study was to develop an effective open architecture for a diagnostic monitoring system for pumping equipment based on IoT technologies. The primary focus is on creating a system architecture that simplifies the installation and operation of equipment, ensures scalability and ease of integration with existing enterprise information systems, and reduces material implementation costs. To achieve this goal, the following objectives were addressed within the study: 1) selection of informative features from vibration signals that allow for the diagnosis of the most common faults in pumping equipment during periodic monitoring; 2) selection of hardware specifications that ensure the diagnostic monitoring system meets the stated requirements; and 3) development of a software and network architecture for the diagnostic monitoring system based on open hardware and software standards. The results of the experiments demonstrated that the developed system enables effective monitoring of the condition of pumping equipment and reduces the risk of emergency shutdowns, thereby optimizing operating costs. The incorporation of wireless technologies, open software products, and standards makes systems flexible and cost-effective, which is especially important for small and medium-sized industrial enterprises. Conclusion. The use of the proposed monitoring system improves the reliability of pumping equipment and maintenance management based on the current state data.http://nti.khai.edu/ojs/index.php/reks/article/view/2660pumping equipmentdiagnostic monitoringvibration signalswireless technologiesopen architecture
spellingShingle Alexey Savostin
Kayrat Koshekov
Amandyk Tuleshov
Galina Savostina
Abay Koshekov
Development of remote diagnostic monitoring system for pumping equipment with open architecture
Радіоелектронні і комп'ютерні системи
pumping equipment
diagnostic monitoring
vibration signals
wireless technologies
open architecture
title Development of remote diagnostic monitoring system for pumping equipment with open architecture
title_full Development of remote diagnostic monitoring system for pumping equipment with open architecture
title_fullStr Development of remote diagnostic monitoring system for pumping equipment with open architecture
title_full_unstemmed Development of remote diagnostic monitoring system for pumping equipment with open architecture
title_short Development of remote diagnostic monitoring system for pumping equipment with open architecture
title_sort development of remote diagnostic monitoring system for pumping equipment with open architecture
topic pumping equipment
diagnostic monitoring
vibration signals
wireless technologies
open architecture
url http://nti.khai.edu/ojs/index.php/reks/article/view/2660
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AT amandyktuleshov developmentofremotediagnosticmonitoringsystemforpumpingequipmentwithopenarchitecture
AT galinasavostina developmentofremotediagnosticmonitoringsystemforpumpingequipmentwithopenarchitecture
AT abaykoshekov developmentofremotediagnosticmonitoringsystemforpumpingequipmentwithopenarchitecture