Optimising Maintenance Planning and Integrity in Offshore Facilities Using Machine Learning and Design Science: A Predictive Approach

This research presents an innovative solution to optimise maintenance planning and integrity in offshore facilities, specifically regarding corrosion management. The study introduces a prototype for maintenance planning on offshore oil platforms, developed through the Design Science Research (DSR) m...

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Main Authors: Marina Polonia Rios, Rodrigo Goyannes Gusmão Caiado, Yiselis Rodríguez Vignon, Eduardo Thadeu Corseuil, Paulo Ivson Netto Santos
Format: Article
Language:English
Published: MDPI AG 2024-11-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/14/23/10902
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author Marina Polonia Rios
Rodrigo Goyannes Gusmão Caiado
Yiselis Rodríguez Vignon
Eduardo Thadeu Corseuil
Paulo Ivson Netto Santos
author_facet Marina Polonia Rios
Rodrigo Goyannes Gusmão Caiado
Yiselis Rodríguez Vignon
Eduardo Thadeu Corseuil
Paulo Ivson Netto Santos
author_sort Marina Polonia Rios
collection DOAJ
description This research presents an innovative solution to optimise maintenance planning and integrity in offshore facilities, specifically regarding corrosion management. The study introduces a prototype for maintenance planning on offshore oil platforms, developed through the Design Science Research (DSR) methodology. Using a 3D CAD/CAE model, the prototype integrates machine learning models to predict corrosion progression, essential for effective maintenance strategies. Key components include damage assessment, regulatory compliance, asset criticality, and resource optimisation, collectively enabling precise and efficient anti-corrosion plans. Case studies on oil and gas platforms validate the practical application of this methodology, demonstrating reduced costs, lower risks associated with corrosion, and enhanced planning efficiency. Additionally, the research opens pathways for future advancements, such as integrating IoT technologies for real-time data collection and applying deep learning models to improve predictive accuracy. These potential extensions aim to evolve the system into a more adaptable and powerful tool for industrial maintenance, with applicability beyond offshore to other environments, including onshore facilities.
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issn 2076-3417
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publishDate 2024-11-01
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series Applied Sciences
spelling doaj-art-5b6a3a73fa5e417b8b838d07e50b5ad52024-12-13T16:22:08ZengMDPI AGApplied Sciences2076-34172024-11-0114231090210.3390/app142310902Optimising Maintenance Planning and Integrity in Offshore Facilities Using Machine Learning and Design Science: A Predictive ApproachMarina Polonia Rios0Rodrigo Goyannes Gusmão Caiado1Yiselis Rodríguez Vignon2Eduardo Thadeu Corseuil3Paulo Ivson Netto Santos4Tecgraf Institute, Pontifical Catholic University of Rio de Janeiro (PUC-Rio), Rio de Janeiro 22453-900, BrazilTecgraf Institute, Pontifical Catholic University of Rio de Janeiro (PUC-Rio), Rio de Janeiro 22453-900, BrazilTecgraf Institute, Pontifical Catholic University of Rio de Janeiro (PUC-Rio), Rio de Janeiro 22453-900, BrazilTecgraf Institute, Pontifical Catholic University of Rio de Janeiro (PUC-Rio), Rio de Janeiro 22453-900, BrazilTecgraf Institute, Pontifical Catholic University of Rio de Janeiro (PUC-Rio), Rio de Janeiro 22453-900, BrazilThis research presents an innovative solution to optimise maintenance planning and integrity in offshore facilities, specifically regarding corrosion management. The study introduces a prototype for maintenance planning on offshore oil platforms, developed through the Design Science Research (DSR) methodology. Using a 3D CAD/CAE model, the prototype integrates machine learning models to predict corrosion progression, essential for effective maintenance strategies. Key components include damage assessment, regulatory compliance, asset criticality, and resource optimisation, collectively enabling precise and efficient anti-corrosion plans. Case studies on oil and gas platforms validate the practical application of this methodology, demonstrating reduced costs, lower risks associated with corrosion, and enhanced planning efficiency. Additionally, the research opens pathways for future advancements, such as integrating IoT technologies for real-time data collection and applying deep learning models to improve predictive accuracy. These potential extensions aim to evolve the system into a more adaptable and powerful tool for industrial maintenance, with applicability beyond offshore to other environments, including onshore facilities.https://www.mdpi.com/2076-3417/14/23/10902offshore maintenancecorrosion predictionmaintenance optimisationmachine learningmulti-criteria decision makingreliability centred maintenance
spellingShingle Marina Polonia Rios
Rodrigo Goyannes Gusmão Caiado
Yiselis Rodríguez Vignon
Eduardo Thadeu Corseuil
Paulo Ivson Netto Santos
Optimising Maintenance Planning and Integrity in Offshore Facilities Using Machine Learning and Design Science: A Predictive Approach
Applied Sciences
offshore maintenance
corrosion prediction
maintenance optimisation
machine learning
multi-criteria decision making
reliability centred maintenance
title Optimising Maintenance Planning and Integrity in Offshore Facilities Using Machine Learning and Design Science: A Predictive Approach
title_full Optimising Maintenance Planning and Integrity in Offshore Facilities Using Machine Learning and Design Science: A Predictive Approach
title_fullStr Optimising Maintenance Planning and Integrity in Offshore Facilities Using Machine Learning and Design Science: A Predictive Approach
title_full_unstemmed Optimising Maintenance Planning and Integrity in Offshore Facilities Using Machine Learning and Design Science: A Predictive Approach
title_short Optimising Maintenance Planning and Integrity in Offshore Facilities Using Machine Learning and Design Science: A Predictive Approach
title_sort optimising maintenance planning and integrity in offshore facilities using machine learning and design science a predictive approach
topic offshore maintenance
corrosion prediction
maintenance optimisation
machine learning
multi-criteria decision making
reliability centred maintenance
url https://www.mdpi.com/2076-3417/14/23/10902
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