An Approach to Motor Winding Optimization for HEFS Machine-Based Integrated On-Board Charging Systems

In this article, to enhance the power output capability and system efficiency during charging, an approach to motor winding optimization for HEFS machine-based integrated on-board charging systems is proposed and analyzed. Firstly, the design process of the HEFS motor and the power electromagnetic c...

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Main Authors: Minghao Tong, Yudong Chen, Le Sun
Format: Article
Language:English
Published: MDPI AG 2024-11-01
Series:World Electric Vehicle Journal
Subjects:
Online Access:https://www.mdpi.com/2032-6653/15/11/502
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author Minghao Tong
Yudong Chen
Le Sun
author_facet Minghao Tong
Yudong Chen
Le Sun
author_sort Minghao Tong
collection DOAJ
description In this article, to enhance the power output capability and system efficiency during charging, an approach to motor winding optimization for HEFS machine-based integrated on-board charging systems is proposed and analyzed. Firstly, the design process of the HEFS motor and the power electromagnetic components are analyzed to find the entry point for the integrated system optimization. Then, the comprehensive optimization process for the winding parameters of the HEFS motors in the integrated charging system is presented. Moreover, an integrated system based on a five-phase HEFS motor is used as an example for simulation verification. Finally, an experimental platform is built based on a 5 kW five-phase HEFS prototype. The experimental results are consistent with the simulation results. Therefore, the proposed comprehensive optimization method for windings can make the motor more suitable for building an integrated on-board charging system without affecting the electromagnetic performance of the motor. The optimization results indicate an improvement in output power and efficiency of the system in charging mode.
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issn 2032-6653
language English
publishDate 2024-11-01
publisher MDPI AG
record_format Article
series World Electric Vehicle Journal
spelling doaj-art-581ef78debc341cf8de9b27d7a3c71512024-11-26T18:25:48ZengMDPI AGWorld Electric Vehicle Journal2032-66532024-11-01151150210.3390/wevj15110502An Approach to Motor Winding Optimization for HEFS Machine-Based Integrated On-Board Charging SystemsMinghao Tong0Yudong Chen1Le Sun2School of Mechanical Engineering, Nanjing University of Science & Technology, Nanjing 210094, ChinaSchool of Automation, Nanjing University of Science & Technology, Nanjing 210094, ChinaSchool of Automation, Nanjing University of Science & Technology, Nanjing 210094, ChinaIn this article, to enhance the power output capability and system efficiency during charging, an approach to motor winding optimization for HEFS machine-based integrated on-board charging systems is proposed and analyzed. Firstly, the design process of the HEFS motor and the power electromagnetic components are analyzed to find the entry point for the integrated system optimization. Then, the comprehensive optimization process for the winding parameters of the HEFS motors in the integrated charging system is presented. Moreover, an integrated system based on a five-phase HEFS motor is used as an example for simulation verification. Finally, an experimental platform is built based on a 5 kW five-phase HEFS prototype. The experimental results are consistent with the simulation results. Therefore, the proposed comprehensive optimization method for windings can make the motor more suitable for building an integrated on-board charging system without affecting the electromagnetic performance of the motor. The optimization results indicate an improvement in output power and efficiency of the system in charging mode.https://www.mdpi.com/2032-6653/15/11/502integrated chargermulti-phase machineHEFS machinewinding parameter optimizationelectric vehicle
spellingShingle Minghao Tong
Yudong Chen
Le Sun
An Approach to Motor Winding Optimization for HEFS Machine-Based Integrated On-Board Charging Systems
World Electric Vehicle Journal
integrated charger
multi-phase machine
HEFS machine
winding parameter optimization
electric vehicle
title An Approach to Motor Winding Optimization for HEFS Machine-Based Integrated On-Board Charging Systems
title_full An Approach to Motor Winding Optimization for HEFS Machine-Based Integrated On-Board Charging Systems
title_fullStr An Approach to Motor Winding Optimization for HEFS Machine-Based Integrated On-Board Charging Systems
title_full_unstemmed An Approach to Motor Winding Optimization for HEFS Machine-Based Integrated On-Board Charging Systems
title_short An Approach to Motor Winding Optimization for HEFS Machine-Based Integrated On-Board Charging Systems
title_sort approach to motor winding optimization for hefs machine based integrated on board charging systems
topic integrated charger
multi-phase machine
HEFS machine
winding parameter optimization
electric vehicle
url https://www.mdpi.com/2032-6653/15/11/502
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AT minghaotong approachtomotorwindingoptimizationforhefsmachinebasedintegratedonboardchargingsystems
AT yudongchen approachtomotorwindingoptimizationforhefsmachinebasedintegratedonboardchargingsystems
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