Fatigue crack paths and properties in A356-T6 aluminum alloy microstructurally modified by friction stir processing under different conditions

A356-T6 cast aluminum alloy is a light weight structural material, but fatigue crack initiates and propagates from a casting defect leading to final fracture. Thus it is important to eliminate casting defects. In this study, friction stir processing (FSP) was applied to A356-T6, in which rotating to...

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Main Authors: A. Tajiri, Y. Uematsu, T. Kakiuchi, Y. Suzuki
Format: Article
Language:English
Published: Gruppo Italiano Frattura 2015-09-01
Series:Fracture and Structural Integrity
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Online Access:https://www.fracturae.com/index.php/fis/article/view/1589
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author A. Tajiri
Y. Uematsu
T. Kakiuchi
Y. Suzuki
author_facet A. Tajiri
Y. Uematsu
T. Kakiuchi
Y. Suzuki
author_sort A. Tajiri
collection DOAJ
description A356-T6 cast aluminum alloy is a light weight structural material, but fatigue crack initiates and propagates from a casting defect leading to final fracture. Thus it is important to eliminate casting defects. In this study, friction stir processing (FSP) was applied to A356-T6, in which rotating tool with probe and shoulder was plunged into the material and travels along the longitudinal direction to induce severe plastic deformation, resulting in the modification of microstructure. Two different processing conditions with low and high tool rotational speeds were tried and subsequently fully reversed fatigue tests were performed to investigate the effect of processing conditions on the crack initiation and propagation behavior. The fatigue strengths were successfully improved by both conditions due to the elimination of casting defects. But the lower tool rotational speed could further improve fatigue strength than the higher speed. EBSD analyses revealed that the higher tool rotational speed resulted in the severer texture having detrimental effects on fatigue crack initiation and propagation resistances.
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publisher Gruppo Italiano Frattura
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series Fracture and Structural Integrity
spelling doaj-art-574ce6f446c74c46a4d56eab975478a82025-01-02T23:01:28ZengGruppo Italiano FratturaFracture and Structural Integrity1971-89932015-09-01934Fatigue crack paths and properties in A356-T6 aluminum alloy microstructurally modified by friction stir processing under different conditionsA. TajiriY. UematsuT. KakiuchiY. SuzukiA356-T6 cast aluminum alloy is a light weight structural material, but fatigue crack initiates and propagates from a casting defect leading to final fracture. Thus it is important to eliminate casting defects. In this study, friction stir processing (FSP) was applied to A356-T6, in which rotating tool with probe and shoulder was plunged into the material and travels along the longitudinal direction to induce severe plastic deformation, resulting in the modification of microstructure. Two different processing conditions with low and high tool rotational speeds were tried and subsequently fully reversed fatigue tests were performed to investigate the effect of processing conditions on the crack initiation and propagation behavior. The fatigue strengths were successfully improved by both conditions due to the elimination of casting defects. But the lower tool rotational speed could further improve fatigue strength than the higher speed. EBSD analyses revealed that the higher tool rotational speed resulted in the severer texture having detrimental effects on fatigue crack initiation and propagation resistances.https://www.fracturae.com/index.php/fis/article/view/1589Friction stir processing
spellingShingle A. Tajiri
Y. Uematsu
T. Kakiuchi
Y. Suzuki
Fatigue crack paths and properties in A356-T6 aluminum alloy microstructurally modified by friction stir processing under different conditions
Fracture and Structural Integrity
Friction stir processing
title Fatigue crack paths and properties in A356-T6 aluminum alloy microstructurally modified by friction stir processing under different conditions
title_full Fatigue crack paths and properties in A356-T6 aluminum alloy microstructurally modified by friction stir processing under different conditions
title_fullStr Fatigue crack paths and properties in A356-T6 aluminum alloy microstructurally modified by friction stir processing under different conditions
title_full_unstemmed Fatigue crack paths and properties in A356-T6 aluminum alloy microstructurally modified by friction stir processing under different conditions
title_short Fatigue crack paths and properties in A356-T6 aluminum alloy microstructurally modified by friction stir processing under different conditions
title_sort fatigue crack paths and properties in a356 t6 aluminum alloy microstructurally modified by friction stir processing under different conditions
topic Friction stir processing
url https://www.fracturae.com/index.php/fis/article/view/1589
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AT yuematsu fatiguecrackpathsandpropertiesina356t6aluminumalloymicrostructurallymodifiedbyfrictionstirprocessingunderdifferentconditions
AT tkakiuchi fatiguecrackpathsandpropertiesina356t6aluminumalloymicrostructurallymodifiedbyfrictionstirprocessingunderdifferentconditions
AT ysuzuki fatiguecrackpathsandpropertiesina356t6aluminumalloymicrostructurallymodifiedbyfrictionstirprocessingunderdifferentconditions