FATIGUE FAILURE MECHANISM ANALYSIS OF SHEARER CUTTING GEARBOX

Focus on fatigue fracture of shearer cutting gearbox housing( SCGH),the fatigue failure mechanism of( SCGH)is investigated considering both high frequency internal excitation caused by gear meshing and low frequency external excitation caused by coal cutting. Force analysis is proposed to obtain the...

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Main Author: LI Peng
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2020-01-01
Series:Jixie qiangdu
Subjects:
Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2020.01.034
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author LI Peng
author_facet LI Peng
author_sort LI Peng
collection DOAJ
description Focus on fatigue fracture of shearer cutting gearbox housing( SCGH),the fatigue failure mechanism of( SCGH)is investigated considering both high frequency internal excitation caused by gear meshing and low frequency external excitation caused by coal cutting. Force analysis is proposed to obtain the region of stress concentration and stress values are calculated by finite element analysis. Torque caused by gear meshing M<sub>p</sub> and eccentric L<sub>0</sub> is firstly considered in mechanical model and the influence of them on strain amplitude is analyzed. Local resonance characteristics are analyzed based on vibration signals of shearer cutting experiment. Power spectral density( PSD) analysis is used to obtain local resonance frequencies and they were checked to be natural frequencies of SCGH. Based on strain modal analysis,the region of strain concentration of modal shape and stress concentration are compared. The results show that: Region of local resonance modal shape strain concentration is similar to that of stress concentration. 15<sup>th</sup> 23 <sup>th</sup> and 27<sup>th</sup> vibration modes are excited by gear meshing excitation and cause local resonance of SCGH. Beat phenomenon which accelerates fatigue fracture of SCGH is caused by close space of 23<sup>th</sup> and 27<sup>th</sup> vibration modes.Fatigue fracture failure of SCGH was caused by both stress concentration and local resonance.
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institution Kabale University
issn 1001-9669
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series Jixie qiangdu
spelling doaj-art-5732b78c4aa542d9b4471dd8124ec85c2025-01-15T02:28:42ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692020-01-014222122730607138FATIGUE FAILURE MECHANISM ANALYSIS OF SHEARER CUTTING GEARBOXLI PengFocus on fatigue fracture of shearer cutting gearbox housing( SCGH),the fatigue failure mechanism of( SCGH)is investigated considering both high frequency internal excitation caused by gear meshing and low frequency external excitation caused by coal cutting. Force analysis is proposed to obtain the region of stress concentration and stress values are calculated by finite element analysis. Torque caused by gear meshing M<sub>p</sub> and eccentric L<sub>0</sub> is firstly considered in mechanical model and the influence of them on strain amplitude is analyzed. Local resonance characteristics are analyzed based on vibration signals of shearer cutting experiment. Power spectral density( PSD) analysis is used to obtain local resonance frequencies and they were checked to be natural frequencies of SCGH. Based on strain modal analysis,the region of strain concentration of modal shape and stress concentration are compared. The results show that: Region of local resonance modal shape strain concentration is similar to that of stress concentration. 15<sup>th</sup> 23 <sup>th</sup> and 27<sup>th</sup> vibration modes are excited by gear meshing excitation and cause local resonance of SCGH. Beat phenomenon which accelerates fatigue fracture of SCGH is caused by close space of 23<sup>th</sup> and 27<sup>th</sup> vibration modes.Fatigue fracture failure of SCGH was caused by both stress concentration and local resonance.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2020.01.034Fatigue fractureMechanical modelLocal resonanceVibration experimentBeat phenomenon
spellingShingle LI Peng
FATIGUE FAILURE MECHANISM ANALYSIS OF SHEARER CUTTING GEARBOX
Jixie qiangdu
Fatigue fracture
Mechanical model
Local resonance
Vibration experiment
Beat phenomenon
title FATIGUE FAILURE MECHANISM ANALYSIS OF SHEARER CUTTING GEARBOX
title_full FATIGUE FAILURE MECHANISM ANALYSIS OF SHEARER CUTTING GEARBOX
title_fullStr FATIGUE FAILURE MECHANISM ANALYSIS OF SHEARER CUTTING GEARBOX
title_full_unstemmed FATIGUE FAILURE MECHANISM ANALYSIS OF SHEARER CUTTING GEARBOX
title_short FATIGUE FAILURE MECHANISM ANALYSIS OF SHEARER CUTTING GEARBOX
title_sort fatigue failure mechanism analysis of shearer cutting gearbox
topic Fatigue fracture
Mechanical model
Local resonance
Vibration experiment
Beat phenomenon
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2020.01.034
work_keys_str_mv AT lipeng fatiguefailuremechanismanalysisofshearercuttinggearbox