Study on the thermal cycle of Wire Arc Additive Manufactured (WAAM) carbon steel wall using numerical simulation

The thermal behavior in WAAM process is a significant cause for thermal stress. In this paper, a 3D model of a four-layer wall is built in ABAQUS software in order to investigate the thermal behavior in a carbon steel (ASTM A36) WAAM wall. Moreover, the effects of substrate preheating temperature an...

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Main Authors: Mohsen Saadatmand, Reza Talemi
Format: Article
Language:English
Published: Gruppo Italiano Frattura 2020-01-01
Series:Fracture and Structural Integrity
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Online Access:https://www.fracturae.com/index.php/fis/article/view/2660
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author Mohsen Saadatmand
Reza Talemi
author_facet Mohsen Saadatmand
Reza Talemi
author_sort Mohsen Saadatmand
collection DOAJ
description The thermal behavior in WAAM process is a significant cause for thermal stress. In this paper, a 3D model of a four-layer wall is built in ABAQUS software in order to investigate the thermal behavior in a carbon steel (ASTM A36) WAAM wall. Moreover, the effects of substrate preheating temperature and travel speed on the temperature distribution are studied. The modelling results show that with increase in number of deposited layers, the peak temperature increases but average cooling speed decreases. Furthermore, substrate preheating increases peak temperature of fist layer and decreases its average cooling speed. Regarding simulation results, the travel speed has major effects on the thermal behavior of deposited layers.
format Article
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institution Kabale University
issn 1971-8993
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publishDate 2020-01-01
publisher Gruppo Italiano Frattura
record_format Article
series Fracture and Structural Integrity
spelling doaj-art-557bd581978f4ff6a48fcec99a5b2b6c2024-12-02T05:42:32ZengGruppo Italiano FratturaFracture and Structural Integrity1971-89932020-01-011452Study on the thermal cycle of Wire Arc Additive Manufactured (WAAM) carbon steel wall using numerical simulationMohsen Saadatmand0Reza Talemi1Department of Materials Engineering, KU Leuven, Belgium Department of Materials Engineering, KU Leuven, Belgium The thermal behavior in WAAM process is a significant cause for thermal stress. In this paper, a 3D model of a four-layer wall is built in ABAQUS software in order to investigate the thermal behavior in a carbon steel (ASTM A36) WAAM wall. Moreover, the effects of substrate preheating temperature and travel speed on the temperature distribution are studied. The modelling results show that with increase in number of deposited layers, the peak temperature increases but average cooling speed decreases. Furthermore, substrate preheating increases peak temperature of fist layer and decreases its average cooling speed. Regarding simulation results, the travel speed has major effects on the thermal behavior of deposited layers.https://www.fracturae.com/index.php/fis/article/view/2660Additive ManufacturingWire arc additive manufacturingFinite element methodLow carbon steel
spellingShingle Mohsen Saadatmand
Reza Talemi
Study on the thermal cycle of Wire Arc Additive Manufactured (WAAM) carbon steel wall using numerical simulation
Fracture and Structural Integrity
Additive Manufacturing
Wire arc additive manufacturing
Finite element method
Low carbon steel
title Study on the thermal cycle of Wire Arc Additive Manufactured (WAAM) carbon steel wall using numerical simulation
title_full Study on the thermal cycle of Wire Arc Additive Manufactured (WAAM) carbon steel wall using numerical simulation
title_fullStr Study on the thermal cycle of Wire Arc Additive Manufactured (WAAM) carbon steel wall using numerical simulation
title_full_unstemmed Study on the thermal cycle of Wire Arc Additive Manufactured (WAAM) carbon steel wall using numerical simulation
title_short Study on the thermal cycle of Wire Arc Additive Manufactured (WAAM) carbon steel wall using numerical simulation
title_sort study on the thermal cycle of wire arc additive manufactured waam carbon steel wall using numerical simulation
topic Additive Manufacturing
Wire arc additive manufacturing
Finite element method
Low carbon steel
url https://www.fracturae.com/index.php/fis/article/view/2660
work_keys_str_mv AT mohsensaadatmand studyonthethermalcycleofwirearcadditivemanufacturedwaamcarbonsteelwallusingnumericalsimulation
AT rezatalemi studyonthethermalcycleofwirearcadditivemanufacturedwaamcarbonsteelwallusingnumericalsimulation