Analysis and Optimization of Machining Process of Thin-wall Gear Ring of Planetary Reducer

Aiming at the requirements of large radial size, large load-bearing load and high precision of the thin-walled gear ring of a planetary reducer for a high-altitude rescue vehicle, the deformation of the thin-walled gear ring during processing and heat treatment is analyzed, and the cause of the defo...

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Main Authors: Bin Liu, Lilin Wei, Haodong Yang, Changfeng Yan, Fuqiang Ren, Wei Luo
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2022-02-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.02.028
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author Bin Liu
Lilin Wei
Haodong Yang
Changfeng Yan
Fuqiang Ren
Wei Luo
author_facet Bin Liu
Lilin Wei
Haodong Yang
Changfeng Yan
Fuqiang Ren
Wei Luo
author_sort Bin Liu
collection DOAJ
description Aiming at the requirements of large radial size, large load-bearing load and high precision of the thin-walled gear ring of a planetary reducer for a high-altitude rescue vehicle, the deformation of the thin-walled gear ring during processing and heat treatment is analyzed, and the cause of the deformation of the workpiece is found. A solution is developed, the process route of thin-walled ring gear processing and heat treatment is optimized. By using Deform heat treatment simulation software, the optimized heat treatment route is simulated, and the feasibility of the optimized scheme is verified. This optimization scheme improves the accuracy of the workpiece, meets the requirements of a certain high-altitude rescue vehicle planetary reducer to work normally under complex working conditions, and ensures the safe and stable operation of mechanical equipment. Engineering practice shows that this optimization scheme is suitable for low-speed and heavy-duty high-altitude rescue vehicle slewing mechanism reducer, and has high economic and practicality.
format Article
id doaj-art-53dafa606bb646db9bafd94d5402ee3d
institution Kabale University
issn 1004-2539
language zho
publishDate 2022-02-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-53dafa606bb646db9bafd94d5402ee3d2025-01-10T13:59:40ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392022-02-014617117630481830Analysis and Optimization of Machining Process of Thin-wall Gear Ring of Planetary ReducerBin LiuLilin WeiHaodong YangChangfeng YanFuqiang RenWei LuoAiming at the requirements of large radial size, large load-bearing load and high precision of the thin-walled gear ring of a planetary reducer for a high-altitude rescue vehicle, the deformation of the thin-walled gear ring during processing and heat treatment is analyzed, and the cause of the deformation of the workpiece is found. A solution is developed, the process route of thin-walled ring gear processing and heat treatment is optimized. By using Deform heat treatment simulation software, the optimized heat treatment route is simulated, and the feasibility of the optimized scheme is verified. This optimization scheme improves the accuracy of the workpiece, meets the requirements of a certain high-altitude rescue vehicle planetary reducer to work normally under complex working conditions, and ensures the safe and stable operation of mechanical equipment. Engineering practice shows that this optimization scheme is suitable for low-speed and heavy-duty high-altitude rescue vehicle slewing mechanism reducer, and has high economic and practicality.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.02.028Planetary reducerThin-wall gear ringMachining processOptimization
spellingShingle Bin Liu
Lilin Wei
Haodong Yang
Changfeng Yan
Fuqiang Ren
Wei Luo
Analysis and Optimization of Machining Process of Thin-wall Gear Ring of Planetary Reducer
Jixie chuandong
Planetary reducer
Thin-wall gear ring
Machining process
Optimization
title Analysis and Optimization of Machining Process of Thin-wall Gear Ring of Planetary Reducer
title_full Analysis and Optimization of Machining Process of Thin-wall Gear Ring of Planetary Reducer
title_fullStr Analysis and Optimization of Machining Process of Thin-wall Gear Ring of Planetary Reducer
title_full_unstemmed Analysis and Optimization of Machining Process of Thin-wall Gear Ring of Planetary Reducer
title_short Analysis and Optimization of Machining Process of Thin-wall Gear Ring of Planetary Reducer
title_sort analysis and optimization of machining process of thin wall gear ring of planetary reducer
topic Planetary reducer
Thin-wall gear ring
Machining process
Optimization
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.02.028
work_keys_str_mv AT binliu analysisandoptimizationofmachiningprocessofthinwallgearringofplanetaryreducer
AT lilinwei analysisandoptimizationofmachiningprocessofthinwallgearringofplanetaryreducer
AT haodongyang analysisandoptimizationofmachiningprocessofthinwallgearringofplanetaryreducer
AT changfengyan analysisandoptimizationofmachiningprocessofthinwallgearringofplanetaryreducer
AT fuqiangren analysisandoptimizationofmachiningprocessofthinwallgearringofplanetaryreducer
AT weiluo analysisandoptimizationofmachiningprocessofthinwallgearringofplanetaryreducer