Role of crevice size induced microenvironment variation within the gap in initiating crevice corrosion of 201 stainless steel

The effects of the real-time changes in the microenvironment within the crevice caused by the change in crevice size on the induction of crevice corrosion of 201 stainless steel (201-SS) in 1 M (pH = 4.00) NaCl solution were evaluated using conventional methods and scanning electrochemical microscop...

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Main Authors: Hao-Jing Ge, Yi-Han Bai, Hang Zhang, Hao-Ran Yuan, Ze-Jie Zhu, Pan Liu, Yun-Xiong Zeng, Jiang-Ying Wang
Format: Article
Language:English
Published: Frontiers Media S.A. 2025-01-01
Series:Frontiers in Materials
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Online Access:https://www.frontiersin.org/articles/10.3389/fmats.2024.1543536/full
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author Hao-Jing Ge
Yi-Han Bai
Hang Zhang
Hao-Ran Yuan
Ze-Jie Zhu
Pan Liu
Yun-Xiong Zeng
Jiang-Ying Wang
author_facet Hao-Jing Ge
Yi-Han Bai
Hang Zhang
Hao-Ran Yuan
Ze-Jie Zhu
Pan Liu
Yun-Xiong Zeng
Jiang-Ying Wang
author_sort Hao-Jing Ge
collection DOAJ
description The effects of the real-time changes in the microenvironment within the crevice caused by the change in crevice size on the induction of crevice corrosion of 201 stainless steel (201-SS) in 1 M (pH = 4.00) NaCl solution were evaluated using conventional methods and scanning electrochemical microscopy (SECM) containing potentiometric probes. Results show that a decrease in pH and an increase in the Cl− concentration within the gap are the pivotal determinants of crevice corrosion initiation. A narrower crevice creates a more aggressive corrosive environment. After immersion for 48 h, the corresponding pH values at the mouths of crevice with widths of 100, 250, 400 and 550 μm dropped to 1.64, 2.26, 2.73 and 2.88, respectively. The crevice size affects the accumulation rate of erosive ions and the initiation time of pits corrosion within the crevice, through the volume and diffusion effect. The coupling effect of the decrease in pH value and the increase in concentration of chloride ions is the main driver for the negative shift of the open circuit potential (OCP) and corrosion potential of 201-SS.
format Article
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institution Kabale University
issn 2296-8016
language English
publishDate 2025-01-01
publisher Frontiers Media S.A.
record_format Article
series Frontiers in Materials
spelling doaj-art-527c4efa5916496ba372e0b8c1e2f5dd2025-01-17T05:10:11ZengFrontiers Media S.A.Frontiers in Materials2296-80162025-01-011110.3389/fmats.2024.15435361543536Role of crevice size induced microenvironment variation within the gap in initiating crevice corrosion of 201 stainless steelHao-Jing Ge0Yi-Han Bai1Hang Zhang2Hao-Ran Yuan3Ze-Jie Zhu4Pan Liu5Yun-Xiong Zeng6Jiang-Ying Wang7School of Materials and Chemistry, China Jiliang University, Hangzhou, ChinaSchool of Materials and Chemistry, China Jiliang University, Hangzhou, ChinaSchool of Materials and Chemistry, China Jiliang University, Hangzhou, ChinaSchool of Materials and Chemistry, China Jiliang University, Hangzhou, ChinaSchool of Materials and Chemistry, China Jiliang University, Hangzhou, ChinaFrontier Research Initiative, New Industry Creation Hatchery Center (NICHe), Tohoku University, Sendai, Miyagi, JapanSchool of Materials and Chemistry, China Jiliang University, Hangzhou, ChinaSchool of Materials and Chemistry, China Jiliang University, Hangzhou, ChinaThe effects of the real-time changes in the microenvironment within the crevice caused by the change in crevice size on the induction of crevice corrosion of 201 stainless steel (201-SS) in 1 M (pH = 4.00) NaCl solution were evaluated using conventional methods and scanning electrochemical microscopy (SECM) containing potentiometric probes. Results show that a decrease in pH and an increase in the Cl− concentration within the gap are the pivotal determinants of crevice corrosion initiation. A narrower crevice creates a more aggressive corrosive environment. After immersion for 48 h, the corresponding pH values at the mouths of crevice with widths of 100, 250, 400 and 550 μm dropped to 1.64, 2.26, 2.73 and 2.88, respectively. The crevice size affects the accumulation rate of erosive ions and the initiation time of pits corrosion within the crevice, through the volume and diffusion effect. The coupling effect of the decrease in pH value and the increase in concentration of chloride ions is the main driver for the negative shift of the open circuit potential (OCP) and corrosion potential of 201-SS.https://www.frontiersin.org/articles/10.3389/fmats.2024.1543536/fullcrevice corrosiongap sizepHstainless steelSECM
spellingShingle Hao-Jing Ge
Yi-Han Bai
Hang Zhang
Hao-Ran Yuan
Ze-Jie Zhu
Pan Liu
Yun-Xiong Zeng
Jiang-Ying Wang
Role of crevice size induced microenvironment variation within the gap in initiating crevice corrosion of 201 stainless steel
Frontiers in Materials
crevice corrosion
gap size
pH
stainless steel
SECM
title Role of crevice size induced microenvironment variation within the gap in initiating crevice corrosion of 201 stainless steel
title_full Role of crevice size induced microenvironment variation within the gap in initiating crevice corrosion of 201 stainless steel
title_fullStr Role of crevice size induced microenvironment variation within the gap in initiating crevice corrosion of 201 stainless steel
title_full_unstemmed Role of crevice size induced microenvironment variation within the gap in initiating crevice corrosion of 201 stainless steel
title_short Role of crevice size induced microenvironment variation within the gap in initiating crevice corrosion of 201 stainless steel
title_sort role of crevice size induced microenvironment variation within the gap in initiating crevice corrosion of 201 stainless steel
topic crevice corrosion
gap size
pH
stainless steel
SECM
url https://www.frontiersin.org/articles/10.3389/fmats.2024.1543536/full
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