Advanced Nested Coaxial Thin-Film ZnO Nanostructures Synthesized by Atomic Layer Deposition for Improved Sensing Performance

We report a new synthesis method for multiple-walled nested thin-film nanostructures by combining hydrothermal growth methods with atomic layer deposition (ALD) thin-film technology and sacrificial films, thereby increasing the surface-to-volume ratio to improve the sensing performance of novel ZnO...

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Bibliographic Details
Main Authors: Pengtao Lin, Lari S. Zhang, Kai Zhang, Helmut Baumgart
Format: Article
Language:English
Published: MDPI AG 2024-11-01
Series:Applied Sciences
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Online Access:https://www.mdpi.com/2076-3417/14/23/10959
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Summary:We report a new synthesis method for multiple-walled nested thin-film nanostructures by combining hydrothermal growth methods with atomic layer deposition (ALD) thin-film technology and sacrificial films, thereby increasing the surface-to-volume ratio to improve the sensing performance of novel ZnO gas sensors. Single-crystal ZnO nanorods serve as the core of the nanostructure assembly and were synthesized hydrothermally on fine-grained ALD ZnO seed films. Subsequently, the ZnO core nanotubes were coated with alternating sacrificial coaxial 3D wrap-around ALD Al<sub>2</sub>O<sub>3</sub> films and ALD ZnO films. Basically, the center nanorod was coated with an ALD 3D wrap-around Al<sub>2</sub>O<sub>3</sub> sacrificial layer to realize a nested coaxial ZnO thin-film nanotube. To increase the surface-to-volume ratio of the nested multiple-film nanostructure, both the front and backside of the nested coaxial ZnO films must be exposed by selectively removing the intermittent Al<sub>2</sub>O<sub>3</sub> sacrificial films. The selective removal of the sacrificial films exposes the front and backside of the free-standing ZnO films for interaction with target gases during sensing operation while steadily increasing the surface-to-volume ratio. The sensing response of the novel ZnO gas sensor architecture with nested nanotubes achieved a maximum 150% enhancement at low temperature compared to a conventional ZnO nanorod sensor.
ISSN:2076-3417