A critical review on the performance and microstructural characteristics of materials fabricated through friction stir additive methods and deposition techniques

This review examines the distinctions between metallic alloys fabricated using friction stir techniques in additive manufacturing, focusing on friction stir additive manufacturing (FSAM) and additive friction stir deposition (AFSD) of aluminium, magnesium, and titanium alloys. The analysis emphasize...

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Main Authors: Yaknesh S, Rajamurugu N, K.B. Prakash, Ramachandra Raju K, C Ahamed Saleel, Parvathy Rajendran, It Ee Lee, Beena Stanislaus Arputharaj
Format: Article
Language:English
Published: Elsevier 2024-11-01
Series:Journal of Materials Research and Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S223878542402622X
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author Yaknesh S
Rajamurugu N
K.B. Prakash
Ramachandra Raju K
C Ahamed Saleel
Parvathy Rajendran
It Ee Lee
Beena Stanislaus Arputharaj
author_facet Yaknesh S
Rajamurugu N
K.B. Prakash
Ramachandra Raju K
C Ahamed Saleel
Parvathy Rajendran
It Ee Lee
Beena Stanislaus Arputharaj
author_sort Yaknesh S
collection DOAJ
description This review examines the distinctions between metallic alloys fabricated using friction stir techniques in additive manufacturing, focusing on friction stir additive manufacturing (FSAM) and additive friction stir deposition (AFSD) of aluminium, magnesium, and titanium alloys. The analysis emphasizes the microstructural characteristics and mechanical properties of these alloys. FSAM is noted for its ability to produce refined equiaxed grains, contributing to enhanced mechanical strength and structural integrity. In contrast, AFSD is characterized by its ability to achieve significant microstructural refinement, leading to improved hardness and corrosion resistance. However, challenges such as resolution limitations, mechanical stability issues in high-aspect-ratio structures, and the need for optimized post-processing persist. The study underscores the potential of FSAM and AFSD to advance additive manufacturing by addressing these challenges and optimizing process parameters for a wide range of engineering applications.
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institution Kabale University
issn 2238-7854
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publishDate 2024-11-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj-art-4db4faac8d0e42fd9e542c3a0de4dc252024-12-26T08:55:32ZengElsevierJournal of Materials Research and Technology2238-78542024-11-013380028024A critical review on the performance and microstructural characteristics of materials fabricated through friction stir additive methods and deposition techniquesYaknesh S0Rajamurugu N1K.B. Prakash2Ramachandra Raju K3C Ahamed Saleel4Parvathy Rajendran5It Ee Lee6Beena Stanislaus Arputharaj7Department of Aerospace Engineering, Chandigarh University, Chandigarh, India; Corresponding author.Department of Aeronautical & Aerospace Engineering, KCG College of Technology, Chennai, Tamil Nadu, IndiaDepartment of Mechanical Engineering, Bannari Amman Institute of Technology, Sathyamangalam, Erode, Tamil Nadu, IndiaDepartment of Mechanical Engineering, Bannari Amman Institute of Technology, Sathyamangalam, Erode, Tamil Nadu, IndiaCentral Labs, King Khalid University, AlQura'a, Abha, P.O. Box 960, Saudi Arabia; Department of Mechanical Engineering, College of Engineering, King Khalid University, P.O. Box 394, Abha, 61421, Saudi ArabiaSchool of Aerospace Engineering, Universiti Sains Malaysia, Engineering Campus, Nibong Tebal, 14300, Pulau Pinang, MalaysiaFaculty of Engineering, Multimedia University, 63100, Cyberjaya, Selangor D. E., Malaysia; Corresponding author.Department of Research and Innovation, Saveetha School of Engineering, SIMATS, Chennai, 602105, Tamil Nadu, India; Corresponding author.This review examines the distinctions between metallic alloys fabricated using friction stir techniques in additive manufacturing, focusing on friction stir additive manufacturing (FSAM) and additive friction stir deposition (AFSD) of aluminium, magnesium, and titanium alloys. The analysis emphasizes the microstructural characteristics and mechanical properties of these alloys. FSAM is noted for its ability to produce refined equiaxed grains, contributing to enhanced mechanical strength and structural integrity. In contrast, AFSD is characterized by its ability to achieve significant microstructural refinement, leading to improved hardness and corrosion resistance. However, challenges such as resolution limitations, mechanical stability issues in high-aspect-ratio structures, and the need for optimized post-processing persist. The study underscores the potential of FSAM and AFSD to advance additive manufacturing by addressing these challenges and optimizing process parameters for a wide range of engineering applications.http://www.sciencedirect.com/science/article/pii/S223878542402622XAdditive friction stir depositionFriction stir additive manufacturingMicrostructureAluminium alloysMagnesium alloysTitanium alloys
spellingShingle Yaknesh S
Rajamurugu N
K.B. Prakash
Ramachandra Raju K
C Ahamed Saleel
Parvathy Rajendran
It Ee Lee
Beena Stanislaus Arputharaj
A critical review on the performance and microstructural characteristics of materials fabricated through friction stir additive methods and deposition techniques
Journal of Materials Research and Technology
Additive friction stir deposition
Friction stir additive manufacturing
Microstructure
Aluminium alloys
Magnesium alloys
Titanium alloys
title A critical review on the performance and microstructural characteristics of materials fabricated through friction stir additive methods and deposition techniques
title_full A critical review on the performance and microstructural characteristics of materials fabricated through friction stir additive methods and deposition techniques
title_fullStr A critical review on the performance and microstructural characteristics of materials fabricated through friction stir additive methods and deposition techniques
title_full_unstemmed A critical review on the performance and microstructural characteristics of materials fabricated through friction stir additive methods and deposition techniques
title_short A critical review on the performance and microstructural characteristics of materials fabricated through friction stir additive methods and deposition techniques
title_sort critical review on the performance and microstructural characteristics of materials fabricated through friction stir additive methods and deposition techniques
topic Additive friction stir deposition
Friction stir additive manufacturing
Microstructure
Aluminium alloys
Magnesium alloys
Titanium alloys
url http://www.sciencedirect.com/science/article/pii/S223878542402622X
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