Study on Influence of Ultrasonic Vibration Lapping Gear on the Machining Quality of Tooth Flank

Two pairs of hypoid gears with 7/37 and 8/41 teeth are selected as experimental objects. The ultrasonic lapping of gear is carried out on the modified rolling inspection machine Y9550, ultrasonic vibration frequency is 16 kHz, ultrasonic grinding time is 3 min. Then the JD45+ measuring machine is us...

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Main Authors: Derong Zhu, Xiaozhong Deng, Jianjun Yang
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2019-02-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2019.02.003
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author Derong Zhu
Xiaozhong Deng
Jianjun Yang
author_facet Derong Zhu
Xiaozhong Deng
Jianjun Yang
author_sort Derong Zhu
collection DOAJ
description Two pairs of hypoid gears with 7/37 and 8/41 teeth are selected as experimental objects. The ultrasonic lapping of gear is carried out on the modified rolling inspection machine Y9550, ultrasonic vibration frequency is 16 kHz, ultrasonic grinding time is 3 min. Then the JD45+ measuring machine is used to measure the deviation error of 45 points on the tooth flank before and after ultrasonic lapping, and then the helical angle or pressure angle error are calculated by the tooth flank error in the direction of tooth length or tooth height. Finally, the tooth flank error, spiral angle error and pressure angle error before and after vibration processing are compared. The results show that ultrasonic vibration lapping gear can eliminate gear flank error, improve the position and shape of gear contact area, improve gear tooth flank smoothness, improve gear machining quality, but also can′t be excessively lapping.
format Article
id doaj-art-4db35a9d9f7d47d3b93eb673006f7627
institution Kabale University
issn 1004-2539
language zho
publishDate 2019-02-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-4db35a9d9f7d47d3b93eb673006f76272025-01-10T14:02:15ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392019-02-0143131930639103Study on Influence of Ultrasonic Vibration Lapping Gear on the Machining Quality of Tooth FlankDerong ZhuXiaozhong DengJianjun YangTwo pairs of hypoid gears with 7/37 and 8/41 teeth are selected as experimental objects. The ultrasonic lapping of gear is carried out on the modified rolling inspection machine Y9550, ultrasonic vibration frequency is 16 kHz, ultrasonic grinding time is 3 min. Then the JD45+ measuring machine is used to measure the deviation error of 45 points on the tooth flank before and after ultrasonic lapping, and then the helical angle or pressure angle error are calculated by the tooth flank error in the direction of tooth length or tooth height. Finally, the tooth flank error, spiral angle error and pressure angle error before and after vibration processing are compared. The results show that ultrasonic vibration lapping gear can eliminate gear flank error, improve the position and shape of gear contact area, improve gear tooth flank smoothness, improve gear machining quality, but also can′t be excessively lapping.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2019.02.003Hypoid gearUltrasonic vibrationLapping gearTooth flank quality
spellingShingle Derong Zhu
Xiaozhong Deng
Jianjun Yang
Study on Influence of Ultrasonic Vibration Lapping Gear on the Machining Quality of Tooth Flank
Jixie chuandong
Hypoid gear
Ultrasonic vibration
Lapping gear
Tooth flank quality
title Study on Influence of Ultrasonic Vibration Lapping Gear on the Machining Quality of Tooth Flank
title_full Study on Influence of Ultrasonic Vibration Lapping Gear on the Machining Quality of Tooth Flank
title_fullStr Study on Influence of Ultrasonic Vibration Lapping Gear on the Machining Quality of Tooth Flank
title_full_unstemmed Study on Influence of Ultrasonic Vibration Lapping Gear on the Machining Quality of Tooth Flank
title_short Study on Influence of Ultrasonic Vibration Lapping Gear on the Machining Quality of Tooth Flank
title_sort study on influence of ultrasonic vibration lapping gear on the machining quality of tooth flank
topic Hypoid gear
Ultrasonic vibration
Lapping gear
Tooth flank quality
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2019.02.003
work_keys_str_mv AT derongzhu studyoninfluenceofultrasonicvibrationlappinggearonthemachiningqualityoftoothflank
AT xiaozhongdeng studyoninfluenceofultrasonicvibrationlappinggearonthemachiningqualityoftoothflank
AT jianjunyang studyoninfluenceofultrasonicvibrationlappinggearonthemachiningqualityoftoothflank