Meshing model and temperature field analysis of small module gear with curve configuration

This paper provides a new approach for the design of small module gear with curve configuration, and studies the meshing temperature rise of the generated tooth surface under dry running condition. To predict the meshing temperature of small module gear with curve configuration, the normal load and...

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Main Authors: Dong Liang, Yun Liu, Qunlong Sun, Chengli Hua
Format: Article
Language:English
Published: SAGE Publishing 2024-12-01
Series:Advances in Mechanical Engineering
Online Access:https://doi.org/10.1177/16878132241307144
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author Dong Liang
Yun Liu
Qunlong Sun
Chengli Hua
author_facet Dong Liang
Yun Liu
Qunlong Sun
Chengli Hua
author_sort Dong Liang
collection DOAJ
description This paper provides a new approach for the design of small module gear with curve configuration, and studies the meshing temperature rise of the generated tooth surface under dry running condition. To predict the meshing temperature of small module gear with curve configuration, the normal load and motion velocity of two contact points are analyzed based on vector mapping method, and the contact stress and contact deformation are obtained based on Hertzian contact theory. The frictional heat flux at different speed and torque is calculated as the heat source, and the convective heat transfer coefficient of tooth surfaces are calculated as the heat dissipation condition. Finite element model of temperature field of small module gear with curve configuration is established, and the meshing temperature field is obtained. Variation trend of the maximum steady-state temperature is in good agreement with the experimental test results. Simulation results of flash temperature also agree well with Blok theory. The results show the rotational speed and the torque are high, the meshing temperature rise of the gear pair will be high. The maximum temperature is distributed in the middle area of single tooth on the first contact trace of the gear.
format Article
id doaj-art-4d9a7e48075b4a41886d84edc514f643
institution Kabale University
issn 1687-8140
language English
publishDate 2024-12-01
publisher SAGE Publishing
record_format Article
series Advances in Mechanical Engineering
spelling doaj-art-4d9a7e48075b4a41886d84edc514f6432024-12-18T14:07:07ZengSAGE PublishingAdvances in Mechanical Engineering1687-81402024-12-011610.1177/16878132241307144Meshing model and temperature field analysis of small module gear with curve configurationDong Liang0Yun Liu1Qunlong Sun2Chengli Hua3School of Mechanotronics & Vehicle Engineering, Chongqing Jiaotong University, Chongqing, ChinaSchool of Mechanotronics & Vehicle Engineering, Chongqing Jiaotong University, Chongqing, ChinaSchool of Mechanotronics & Vehicle Engineering, Chongqing Jiaotong University, Chongqing, ChinaSchool of Artificial Intelligence & Big Data, Chongqing College of Electronic Engineering, Chongqing, ChinaThis paper provides a new approach for the design of small module gear with curve configuration, and studies the meshing temperature rise of the generated tooth surface under dry running condition. To predict the meshing temperature of small module gear with curve configuration, the normal load and motion velocity of two contact points are analyzed based on vector mapping method, and the contact stress and contact deformation are obtained based on Hertzian contact theory. The frictional heat flux at different speed and torque is calculated as the heat source, and the convective heat transfer coefficient of tooth surfaces are calculated as the heat dissipation condition. Finite element model of temperature field of small module gear with curve configuration is established, and the meshing temperature field is obtained. Variation trend of the maximum steady-state temperature is in good agreement with the experimental test results. Simulation results of flash temperature also agree well with Blok theory. The results show the rotational speed and the torque are high, the meshing temperature rise of the gear pair will be high. The maximum temperature is distributed in the middle area of single tooth on the first contact trace of the gear.https://doi.org/10.1177/16878132241307144
spellingShingle Dong Liang
Yun Liu
Qunlong Sun
Chengli Hua
Meshing model and temperature field analysis of small module gear with curve configuration
Advances in Mechanical Engineering
title Meshing model and temperature field analysis of small module gear with curve configuration
title_full Meshing model and temperature field analysis of small module gear with curve configuration
title_fullStr Meshing model and temperature field analysis of small module gear with curve configuration
title_full_unstemmed Meshing model and temperature field analysis of small module gear with curve configuration
title_short Meshing model and temperature field analysis of small module gear with curve configuration
title_sort meshing model and temperature field analysis of small module gear with curve configuration
url https://doi.org/10.1177/16878132241307144
work_keys_str_mv AT dongliang meshingmodelandtemperaturefieldanalysisofsmallmodulegearwithcurveconfiguration
AT yunliu meshingmodelandtemperaturefieldanalysisofsmallmodulegearwithcurveconfiguration
AT qunlongsun meshingmodelandtemperaturefieldanalysisofsmallmodulegearwithcurveconfiguration
AT chenglihua meshingmodelandtemperaturefieldanalysisofsmallmodulegearwithcurveconfiguration