VIRTUAL MANUFACTURING AND SIMULATION ANALYSIS OF SPIRAL BEVEL GEAR BASED ON CURVATURE ADJUSTMENT
In view of the blindness and contingency of the trial cutting method in traditional processing of spiral bevel gears, this paper proposes a processing adjustment method of designing grinding wheel section according to the curvature of the tooth surface. Firstly, the spiral bevel gear is simulated by...
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Editorial Office of Journal of Mechanical Strength
2022-01-01
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Series: | Jixie qiangdu |
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Online Access: | http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2022.05.019 |
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author | WANG XueJun WANG ZhongHou LI Yan DIAO XinWei LIU XiaoFeng |
author_facet | WANG XueJun WANG ZhongHou LI Yan DIAO XinWei LIU XiaoFeng |
author_sort | WANG XueJun |
collection | DOAJ |
description | In view of the blindness and contingency of the trial cutting method in traditional processing of spiral bevel gears, this paper proposes a processing adjustment method of designing grinding wheel section according to the curvature of the tooth surface. Firstly, the spiral bevel gear is simulated by CATIA to build a high-precision cutting model. In ABAQUS, the finite element analysis of the cutting model is carried out, and the contact spots are extracted. Then, according to the analysis results of the cutting model, the curvature and node offset of the tooth surface are calculated for contact area adjustment. Finally, the grinding wheel section is designed according to the cutter section and the offset of the tooth surface, which is called in the virtual grinding. The analysis results show that the contact performance and transmission performance of the gear after curvature adjustment are greatly improved, which indicates that the tooth surface curvature adjustment is realized by adding the grinding process, and it is in line with the actual process flow. It provides a new research method for transmission error optimization and contact area correction of spiral bevel gear system. |
format | Article |
id | doaj-art-4ce88a3c09964d9fa03eaed5881a2b85 |
institution | Kabale University |
issn | 1001-9669 |
language | zho |
publishDate | 2022-01-01 |
publisher | Editorial Office of Journal of Mechanical Strength |
record_format | Article |
series | Jixie qiangdu |
spelling | doaj-art-4ce88a3c09964d9fa03eaed5881a2b852025-01-15T02:39:21ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692022-01-01441148115531951309VIRTUAL MANUFACTURING AND SIMULATION ANALYSIS OF SPIRAL BEVEL GEAR BASED ON CURVATURE ADJUSTMENTWANG XueJunWANG ZhongHouLI YanDIAO XinWeiLIU XiaoFengIn view of the blindness and contingency of the trial cutting method in traditional processing of spiral bevel gears, this paper proposes a processing adjustment method of designing grinding wheel section according to the curvature of the tooth surface. Firstly, the spiral bevel gear is simulated by CATIA to build a high-precision cutting model. In ABAQUS, the finite element analysis of the cutting model is carried out, and the contact spots are extracted. Then, according to the analysis results of the cutting model, the curvature and node offset of the tooth surface are calculated for contact area adjustment. Finally, the grinding wheel section is designed according to the cutter section and the offset of the tooth surface, which is called in the virtual grinding. The analysis results show that the contact performance and transmission performance of the gear after curvature adjustment are greatly improved, which indicates that the tooth surface curvature adjustment is realized by adding the grinding process, and it is in line with the actual process flow. It provides a new research method for transmission error optimization and contact area correction of spiral bevel gear system.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2022.05.019Spiral Bevel GearVirtual simulationFEM analysisTooth contactCurvature adjustment |
spellingShingle | WANG XueJun WANG ZhongHou LI Yan DIAO XinWei LIU XiaoFeng VIRTUAL MANUFACTURING AND SIMULATION ANALYSIS OF SPIRAL BEVEL GEAR BASED ON CURVATURE ADJUSTMENT Jixie qiangdu Spiral Bevel Gear Virtual simulation FEM analysis Tooth contact Curvature adjustment |
title | VIRTUAL MANUFACTURING AND SIMULATION ANALYSIS OF SPIRAL BEVEL GEAR BASED ON CURVATURE ADJUSTMENT |
title_full | VIRTUAL MANUFACTURING AND SIMULATION ANALYSIS OF SPIRAL BEVEL GEAR BASED ON CURVATURE ADJUSTMENT |
title_fullStr | VIRTUAL MANUFACTURING AND SIMULATION ANALYSIS OF SPIRAL BEVEL GEAR BASED ON CURVATURE ADJUSTMENT |
title_full_unstemmed | VIRTUAL MANUFACTURING AND SIMULATION ANALYSIS OF SPIRAL BEVEL GEAR BASED ON CURVATURE ADJUSTMENT |
title_short | VIRTUAL MANUFACTURING AND SIMULATION ANALYSIS OF SPIRAL BEVEL GEAR BASED ON CURVATURE ADJUSTMENT |
title_sort | virtual manufacturing and simulation analysis of spiral bevel gear based on curvature adjustment |
topic | Spiral Bevel Gear Virtual simulation FEM analysis Tooth contact Curvature adjustment |
url | http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2022.05.019 |
work_keys_str_mv | AT wangxuejun virtualmanufacturingandsimulationanalysisofspiralbevelgearbasedoncurvatureadjustment AT wangzhonghou virtualmanufacturingandsimulationanalysisofspiralbevelgearbasedoncurvatureadjustment AT liyan virtualmanufacturingandsimulationanalysisofspiralbevelgearbasedoncurvatureadjustment AT diaoxinwei virtualmanufacturingandsimulationanalysisofspiralbevelgearbasedoncurvatureadjustment AT liuxiaofeng virtualmanufacturingandsimulationanalysisofspiralbevelgearbasedoncurvatureadjustment |