VIRTUAL MANUFACTURING AND SIMULATION ANALYSIS OF SPIRAL BEVEL GEAR BASED ON CURVATURE ADJUSTMENT

In view of the blindness and contingency of the trial cutting method in traditional processing of spiral bevel gears, this paper proposes a processing adjustment method of designing grinding wheel section according to the curvature of the tooth surface. Firstly, the spiral bevel gear is simulated by...

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Main Authors: WANG XueJun, WANG ZhongHou, LI Yan, DIAO XinWei, LIU XiaoFeng
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2022-01-01
Series:Jixie qiangdu
Subjects:
Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2022.05.019
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author WANG XueJun
WANG ZhongHou
LI Yan
DIAO XinWei
LIU XiaoFeng
author_facet WANG XueJun
WANG ZhongHou
LI Yan
DIAO XinWei
LIU XiaoFeng
author_sort WANG XueJun
collection DOAJ
description In view of the blindness and contingency of the trial cutting method in traditional processing of spiral bevel gears, this paper proposes a processing adjustment method of designing grinding wheel section according to the curvature of the tooth surface. Firstly, the spiral bevel gear is simulated by CATIA to build a high-precision cutting model. In ABAQUS, the finite element analysis of the cutting model is carried out, and the contact spots are extracted. Then, according to the analysis results of the cutting model, the curvature and node offset of the tooth surface are calculated for contact area adjustment. Finally, the grinding wheel section is designed according to the cutter section and the offset of the tooth surface, which is called in the virtual grinding. The analysis results show that the contact performance and transmission performance of the gear after curvature adjustment are greatly improved, which indicates that the tooth surface curvature adjustment is realized by adding the grinding process, and it is in line with the actual process flow. It provides a new research method for transmission error optimization and contact area correction of spiral bevel gear system.
format Article
id doaj-art-4ce88a3c09964d9fa03eaed5881a2b85
institution Kabale University
issn 1001-9669
language zho
publishDate 2022-01-01
publisher Editorial Office of Journal of Mechanical Strength
record_format Article
series Jixie qiangdu
spelling doaj-art-4ce88a3c09964d9fa03eaed5881a2b852025-01-15T02:39:21ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692022-01-01441148115531951309VIRTUAL MANUFACTURING AND SIMULATION ANALYSIS OF SPIRAL BEVEL GEAR BASED ON CURVATURE ADJUSTMENTWANG XueJunWANG ZhongHouLI YanDIAO XinWeiLIU XiaoFengIn view of the blindness and contingency of the trial cutting method in traditional processing of spiral bevel gears, this paper proposes a processing adjustment method of designing grinding wheel section according to the curvature of the tooth surface. Firstly, the spiral bevel gear is simulated by CATIA to build a high-precision cutting model. In ABAQUS, the finite element analysis of the cutting model is carried out, and the contact spots are extracted. Then, according to the analysis results of the cutting model, the curvature and node offset of the tooth surface are calculated for contact area adjustment. Finally, the grinding wheel section is designed according to the cutter section and the offset of the tooth surface, which is called in the virtual grinding. The analysis results show that the contact performance and transmission performance of the gear after curvature adjustment are greatly improved, which indicates that the tooth surface curvature adjustment is realized by adding the grinding process, and it is in line with the actual process flow. It provides a new research method for transmission error optimization and contact area correction of spiral bevel gear system.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2022.05.019Spiral Bevel GearVirtual simulationFEM analysisTooth contactCurvature adjustment
spellingShingle WANG XueJun
WANG ZhongHou
LI Yan
DIAO XinWei
LIU XiaoFeng
VIRTUAL MANUFACTURING AND SIMULATION ANALYSIS OF SPIRAL BEVEL GEAR BASED ON CURVATURE ADJUSTMENT
Jixie qiangdu
Spiral Bevel Gear
Virtual simulation
FEM analysis
Tooth contact
Curvature adjustment
title VIRTUAL MANUFACTURING AND SIMULATION ANALYSIS OF SPIRAL BEVEL GEAR BASED ON CURVATURE ADJUSTMENT
title_full VIRTUAL MANUFACTURING AND SIMULATION ANALYSIS OF SPIRAL BEVEL GEAR BASED ON CURVATURE ADJUSTMENT
title_fullStr VIRTUAL MANUFACTURING AND SIMULATION ANALYSIS OF SPIRAL BEVEL GEAR BASED ON CURVATURE ADJUSTMENT
title_full_unstemmed VIRTUAL MANUFACTURING AND SIMULATION ANALYSIS OF SPIRAL BEVEL GEAR BASED ON CURVATURE ADJUSTMENT
title_short VIRTUAL MANUFACTURING AND SIMULATION ANALYSIS OF SPIRAL BEVEL GEAR BASED ON CURVATURE ADJUSTMENT
title_sort virtual manufacturing and simulation analysis of spiral bevel gear based on curvature adjustment
topic Spiral Bevel Gear
Virtual simulation
FEM analysis
Tooth contact
Curvature adjustment
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2022.05.019
work_keys_str_mv AT wangxuejun virtualmanufacturingandsimulationanalysisofspiralbevelgearbasedoncurvatureadjustment
AT wangzhonghou virtualmanufacturingandsimulationanalysisofspiralbevelgearbasedoncurvatureadjustment
AT liyan virtualmanufacturingandsimulationanalysisofspiralbevelgearbasedoncurvatureadjustment
AT diaoxinwei virtualmanufacturingandsimulationanalysisofspiralbevelgearbasedoncurvatureadjustment
AT liuxiaofeng virtualmanufacturingandsimulationanalysisofspiralbevelgearbasedoncurvatureadjustment