Ventilation Air Methane (VAM) Utilisation: Comparison of the Thermal and Catalytic Oxidation Processes

A significant problem in hard coal mining is the utilisation of ventilation air methane (VAM). Two basic methane combustion methods, thermal (homogeneous) and catalytic oxidation, are analysed in detail in this paper. Both processes are compared based on numerical simulations, applying the reaction...

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Main Authors: Marzena Iwaniszyn, Anna Pawlaczyk-Kurek, Andrzej Kołodziej, Adam Rotkegel, Marek Tańczyk, Jacek Skiba, Robert Hildebrandt, Dominik Bałaga, Michał Siegmund, Anna Gancarczyk
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Language:English
Published: MDPI AG 2025-03-01
Series:Energies
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Online Access:https://www.mdpi.com/1996-1073/18/6/1428
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author Marzena Iwaniszyn
Anna Pawlaczyk-Kurek
Andrzej Kołodziej
Adam Rotkegel
Marek Tańczyk
Jacek Skiba
Robert Hildebrandt
Dominik Bałaga
Michał Siegmund
Anna Gancarczyk
author_facet Marzena Iwaniszyn
Anna Pawlaczyk-Kurek
Andrzej Kołodziej
Adam Rotkegel
Marek Tańczyk
Jacek Skiba
Robert Hildebrandt
Dominik Bałaga
Michał Siegmund
Anna Gancarczyk
author_sort Marzena Iwaniszyn
collection DOAJ
description A significant problem in hard coal mining is the utilisation of ventilation air methane (VAM). Two basic methane combustion methods, thermal (homogeneous) and catalytic oxidation, are analysed in detail in this paper. Both processes are compared based on numerical simulations, applying the reaction kinetics developed in previous works, assuming a few typical monolithic reactor packings. The reactor’s mathematical model and kinetic equations are presented. The results are presented graphically as the temperature and reactant concentration distributions along the reactor, assuming different inlet methane concentrations in the VAM, inlet gas temperature and flow velocity. Interstage reactor cooling is simulated with a higher methane concentration for the catalytic process. The energetic problems of the process are analysed in terms of the heat recovery and resulting exergy, as well as the Carnot efficiency. The problem of toxic carbon monoxide emissions is also modelled and discussed, and the pros and cons of both VAM combustion methods are identified.
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id doaj-art-4cc36e19b5e747d18d88b0a4b295d7b4
institution Kabale University
issn 1996-1073
language English
publishDate 2025-03-01
publisher MDPI AG
record_format Article
series Energies
spelling doaj-art-4cc36e19b5e747d18d88b0a4b295d7b42025-08-20T03:43:30ZengMDPI AGEnergies1996-10732025-03-01186142810.3390/en18061428Ventilation Air Methane (VAM) Utilisation: Comparison of the Thermal and Catalytic Oxidation ProcessesMarzena Iwaniszyn0Anna Pawlaczyk-Kurek1Andrzej Kołodziej2Adam Rotkegel3Marek Tańczyk4Jacek Skiba5Robert Hildebrandt6Dominik Bałaga7Michał Siegmund8Anna Gancarczyk9Institute of Chemical Engineering, Polish Academy of Sciences, Bałtycka 5, 44-100 Gliwice, PolandInstitute of Chemical Engineering, Polish Academy of Sciences, Bałtycka 5, 44-100 Gliwice, PolandInstitute of Chemical Engineering, Polish Academy of Sciences, Bałtycka 5, 44-100 Gliwice, PolandInstitute of Chemical Engineering, Polish Academy of Sciences, Bałtycka 5, 44-100 Gliwice, PolandInstitute of Chemical Engineering, Polish Academy of Sciences, Bałtycka 5, 44-100 Gliwice, PolandCentral Mining Institute—National Research Institute, Plac Gwarków 1, 40-166 Katowice, PolandCentral Mining Institute—National Research Institute, Plac Gwarków 1, 40-166 Katowice, PolandDivision of Machines and Equipment, KOMAG Institute of Mining Technology, Pszczyńska 37, 44-101 Gliwice, PolandDivision of Machines and Equipment, KOMAG Institute of Mining Technology, Pszczyńska 37, 44-101 Gliwice, PolandInstitute of Chemical Engineering, Polish Academy of Sciences, Bałtycka 5, 44-100 Gliwice, PolandA significant problem in hard coal mining is the utilisation of ventilation air methane (VAM). Two basic methane combustion methods, thermal (homogeneous) and catalytic oxidation, are analysed in detail in this paper. Both processes are compared based on numerical simulations, applying the reaction kinetics developed in previous works, assuming a few typical monolithic reactor packings. The reactor’s mathematical model and kinetic equations are presented. The results are presented graphically as the temperature and reactant concentration distributions along the reactor, assuming different inlet methane concentrations in the VAM, inlet gas temperature and flow velocity. Interstage reactor cooling is simulated with a higher methane concentration for the catalytic process. The energetic problems of the process are analysed in terms of the heat recovery and resulting exergy, as well as the Carnot efficiency. The problem of toxic carbon monoxide emissions is also modelled and discussed, and the pros and cons of both VAM combustion methods are identified.https://www.mdpi.com/1996-1073/18/6/1428ventilation air methanemethane combustionmonolith reactorcatalytic reactorthermal oxidationcatalytic oxidation
spellingShingle Marzena Iwaniszyn
Anna Pawlaczyk-Kurek
Andrzej Kołodziej
Adam Rotkegel
Marek Tańczyk
Jacek Skiba
Robert Hildebrandt
Dominik Bałaga
Michał Siegmund
Anna Gancarczyk
Ventilation Air Methane (VAM) Utilisation: Comparison of the Thermal and Catalytic Oxidation Processes
Energies
ventilation air methane
methane combustion
monolith reactor
catalytic reactor
thermal oxidation
catalytic oxidation
title Ventilation Air Methane (VAM) Utilisation: Comparison of the Thermal and Catalytic Oxidation Processes
title_full Ventilation Air Methane (VAM) Utilisation: Comparison of the Thermal and Catalytic Oxidation Processes
title_fullStr Ventilation Air Methane (VAM) Utilisation: Comparison of the Thermal and Catalytic Oxidation Processes
title_full_unstemmed Ventilation Air Methane (VAM) Utilisation: Comparison of the Thermal and Catalytic Oxidation Processes
title_short Ventilation Air Methane (VAM) Utilisation: Comparison of the Thermal and Catalytic Oxidation Processes
title_sort ventilation air methane vam utilisation comparison of the thermal and catalytic oxidation processes
topic ventilation air methane
methane combustion
monolith reactor
catalytic reactor
thermal oxidation
catalytic oxidation
url https://www.mdpi.com/1996-1073/18/6/1428
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