An Optimized 3D Printer by Enhancing Material Properties and Surface Finish of PLA Through Modifications

This research investigates the optimization of 3D printer settings to enhance the mechanical properties of polylactic acid (PLA) printed parts. A fundamental aspect of this study involves the design and development of a 3D printer capable of accommodating varied printing parameters. The parameters u...

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Main Authors: Asim Ghaffar, Muhammad Tanveer Riaz, Abdur Rehman, M. M. Sayed Al Mahmud
Format: Article
Language:English
Published: Hindawi Limited 2024-01-01
Series:Journal of Engineering
Online Access:http://dx.doi.org/10.1155/2024/9198329
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author Asim Ghaffar
Muhammad Tanveer Riaz
Abdur Rehman
M. M. Sayed Al Mahmud
author_facet Asim Ghaffar
Muhammad Tanveer Riaz
Abdur Rehman
M. M. Sayed Al Mahmud
author_sort Asim Ghaffar
collection DOAJ
description This research investigates the optimization of 3D printer settings to enhance the mechanical properties of polylactic acid (PLA) printed parts. A fundamental aspect of this study involves the design and development of a 3D printer capable of accommodating varied printing parameters. The parameters under consideration include extruder temperature, layer height, print speed, and infill density. Through experimentation, the tensile strength and the bending strength of PLA material are systematically evaluated against these printing parameters. The results unveil significant correlations between printing parameters and mechanical properties. It is observed that increasing the extruder temperature up to 220°C increases the material strength, beyond which a decline is evident due to overextrusion and material degradation. Conversely, increasing the layer height leads to a reduction in strength, attributed to diminished layer adhesion and structural integrity. Moreover, decreasing print speed is found to enhance strength at the expense of increased print time, suggesting a trade-off between efficiency and mechanical performance. Furthermore, the study demonstrates that augmenting infill density contributes to a notable increase in material strength, underscoring the importance of internal reinforcement in enhancing structural integrity. These findings provide valuable insights into the optimization of 3D printing processes for PLA materials, offering guidelines for achieving superior mechanical properties through precise calibration of printing parameters.
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id doaj-art-4c1de5b4e8be44f5ae9b7d0bcc9a8d7a
institution Kabale University
issn 2314-4912
language English
publishDate 2024-01-01
publisher Hindawi Limited
record_format Article
series Journal of Engineering
spelling doaj-art-4c1de5b4e8be44f5ae9b7d0bcc9a8d7a2024-11-14T00:00:03ZengHindawi LimitedJournal of Engineering2314-49122024-01-01202410.1155/2024/9198329An Optimized 3D Printer by Enhancing Material Properties and Surface Finish of PLA Through ModificationsAsim Ghaffar0Muhammad Tanveer Riaz1Abdur Rehman2M. M. Sayed Al Mahmud3Department of Mechanical, Mechatronics and Manufacturing EngineeringDepartment of Mechanical, Mechatronics and Manufacturing EngineeringDepartment of Basic Sciences and HumanitiesDepartment of Electrical and Electronic EngineeringThis research investigates the optimization of 3D printer settings to enhance the mechanical properties of polylactic acid (PLA) printed parts. A fundamental aspect of this study involves the design and development of a 3D printer capable of accommodating varied printing parameters. The parameters under consideration include extruder temperature, layer height, print speed, and infill density. Through experimentation, the tensile strength and the bending strength of PLA material are systematically evaluated against these printing parameters. The results unveil significant correlations between printing parameters and mechanical properties. It is observed that increasing the extruder temperature up to 220°C increases the material strength, beyond which a decline is evident due to overextrusion and material degradation. Conversely, increasing the layer height leads to a reduction in strength, attributed to diminished layer adhesion and structural integrity. Moreover, decreasing print speed is found to enhance strength at the expense of increased print time, suggesting a trade-off between efficiency and mechanical performance. Furthermore, the study demonstrates that augmenting infill density contributes to a notable increase in material strength, underscoring the importance of internal reinforcement in enhancing structural integrity. These findings provide valuable insights into the optimization of 3D printing processes for PLA materials, offering guidelines for achieving superior mechanical properties through precise calibration of printing parameters.http://dx.doi.org/10.1155/2024/9198329
spellingShingle Asim Ghaffar
Muhammad Tanveer Riaz
Abdur Rehman
M. M. Sayed Al Mahmud
An Optimized 3D Printer by Enhancing Material Properties and Surface Finish of PLA Through Modifications
Journal of Engineering
title An Optimized 3D Printer by Enhancing Material Properties and Surface Finish of PLA Through Modifications
title_full An Optimized 3D Printer by Enhancing Material Properties and Surface Finish of PLA Through Modifications
title_fullStr An Optimized 3D Printer by Enhancing Material Properties and Surface Finish of PLA Through Modifications
title_full_unstemmed An Optimized 3D Printer by Enhancing Material Properties and Surface Finish of PLA Through Modifications
title_short An Optimized 3D Printer by Enhancing Material Properties and Surface Finish of PLA Through Modifications
title_sort optimized 3d printer by enhancing material properties and surface finish of pla through modifications
url http://dx.doi.org/10.1155/2024/9198329
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