Industrial Monitoring of Residue Deposition in Semiconductor Process Exhaust Pipelines Using Electrical Capacitance Measurements

In semiconductor manufacturing, the accumulation of byproducts in exhaust pipelines under inadequate temperature control poses significant safety and operational risks. This study introduces an innovative approach employing an electrical capacitance measurement sensor system combined with an artific...

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Main Authors: Minho Jeon, Anil Kumar Khambampati, Jong Hyun Song, Keun Joong Yoon, Kyung Youn Kim
Format: Article
Language:English
Published: IEEE 2025-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/10817552/
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author Minho Jeon
Anil Kumar Khambampati
Jong Hyun Song
Keun Joong Yoon
Kyung Youn Kim
author_facet Minho Jeon
Anil Kumar Khambampati
Jong Hyun Song
Keun Joong Yoon
Kyung Youn Kim
author_sort Minho Jeon
collection DOAJ
description In semiconductor manufacturing, the accumulation of byproducts in exhaust pipelines under inadequate temperature control poses significant safety and operational risks. This study introduces an innovative approach employing an electrical capacitance measurement sensor system combined with an artificial neural network (ANN) to monitor residue buildup. The proposed method estimates the free volume index within industrial process exhaust pipes, enabling precise evaluation of residue deposition and gas phase fractions. Numerical simulations and field studies in semiconductor environments validate the model’s effectiveness, demonstrating accurate residue quantification and enhancing safety and operational efficiency. In numerical simulations, the error between true values and estimated values was within 1%, while the values estimated from experimental data showed an error within 5%. These findings underscore the robustness of the model in both controlled and real-world settings. This advancement offers a practical and reliable solution to mitigate hazards and optimize maintenance processes in semiconductor manufacturing.
format Article
id doaj-art-4c1450058c264ba1ad2e09862c5b0afb
institution Kabale University
issn 2169-3536
language English
publishDate 2025-01-01
publisher IEEE
record_format Article
series IEEE Access
spelling doaj-art-4c1450058c264ba1ad2e09862c5b0afb2025-01-07T00:01:38ZengIEEEIEEE Access2169-35362025-01-01131445145710.1109/ACCESS.2024.352359610817552Industrial Monitoring of Residue Deposition in Semiconductor Process Exhaust Pipelines Using Electrical Capacitance MeasurementsMinho Jeon0Anil Kumar Khambampati1https://orcid.org/0000-0002-0964-8140Jong Hyun Song2Keun Joong Yoon3https://orcid.org/0009-0002-2444-7141Kyung Youn Kim4https://orcid.org/0000-0002-1814-9546Department of Electronics engineering, Jeju National University, Jeju, South KoreaDepartment of Electronics engineering, Jeju National University, Jeju, South KoreaNano Process Technology Department, KAIST Affiliated National Nano Fab Center, Daejeon, South KoreaProsen Company Ltd., Incheon, South KoreaDepartment of Electronics engineering, Jeju National University, Jeju, South KoreaIn semiconductor manufacturing, the accumulation of byproducts in exhaust pipelines under inadequate temperature control poses significant safety and operational risks. This study introduces an innovative approach employing an electrical capacitance measurement sensor system combined with an artificial neural network (ANN) to monitor residue buildup. The proposed method estimates the free volume index within industrial process exhaust pipes, enabling precise evaluation of residue deposition and gas phase fractions. Numerical simulations and field studies in semiconductor environments validate the model’s effectiveness, demonstrating accurate residue quantification and enhancing safety and operational efficiency. In numerical simulations, the error between true values and estimated values was within 1%, while the values estimated from experimental data showed an error within 5%. These findings underscore the robustness of the model in both controlled and real-world settings. This advancement offers a practical and reliable solution to mitigate hazards and optimize maintenance processes in semiconductor manufacturing.https://ieeexplore.ieee.org/document/10817552/Electrical capacitance measurementsemiconductor processpipe deposition monitoringfree volume indexartificial neural network (ANN)
spellingShingle Minho Jeon
Anil Kumar Khambampati
Jong Hyun Song
Keun Joong Yoon
Kyung Youn Kim
Industrial Monitoring of Residue Deposition in Semiconductor Process Exhaust Pipelines Using Electrical Capacitance Measurements
IEEE Access
Electrical capacitance measurement
semiconductor process
pipe deposition monitoring
free volume index
artificial neural network (ANN)
title Industrial Monitoring of Residue Deposition in Semiconductor Process Exhaust Pipelines Using Electrical Capacitance Measurements
title_full Industrial Monitoring of Residue Deposition in Semiconductor Process Exhaust Pipelines Using Electrical Capacitance Measurements
title_fullStr Industrial Monitoring of Residue Deposition in Semiconductor Process Exhaust Pipelines Using Electrical Capacitance Measurements
title_full_unstemmed Industrial Monitoring of Residue Deposition in Semiconductor Process Exhaust Pipelines Using Electrical Capacitance Measurements
title_short Industrial Monitoring of Residue Deposition in Semiconductor Process Exhaust Pipelines Using Electrical Capacitance Measurements
title_sort industrial monitoring of residue deposition in semiconductor process exhaust pipelines using electrical capacitance measurements
topic Electrical capacitance measurement
semiconductor process
pipe deposition monitoring
free volume index
artificial neural network (ANN)
url https://ieeexplore.ieee.org/document/10817552/
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