Elliptic-arc-tooth-trace Cylindrical Gear Machining Method Analysis and Machining Simulation

On the basis of the analysis on the circular-arc-tooth-trace cylindrical gear, the geometrical parameters of involute elliptic-arc-tooth-trace cylindrical gear are expounded. It can be concluded that the tooth profiles remain the same involute on any vertical axis section, its tooth thickness is equ...

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Main Authors: Chenwei Yu, Aiping Song, Kunpeng Zhao, Ning Mei
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2021-02-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2021.02.017
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author Chenwei Yu
Aiping Song
Kunpeng Zhao
Ning Mei
author_facet Chenwei Yu
Aiping Song
Kunpeng Zhao
Ning Mei
author_sort Chenwei Yu
collection DOAJ
description On the basis of the analysis on the circular-arc-tooth-trace cylindrical gear, the geometrical parameters of involute elliptic-arc-tooth-trace cylindrical gear are expounded. It can be concluded that the tooth profiles remain the same involute on any vertical axis section, its tooth thickness is equal to the slot width on the different vertical axis section of the gear teeth, and pressure angle at the reference circle is equal, the expanded tooth trace on reference cylinder is a symmetrical elliptical arc. The equations of tooth surface, transverse tooth profile and contact curve are derived. Meantime, the tilting rotary cutter processing method is proposed. The models of the gear special cutters are established in VERICUT. The elliptic-arc-tooth-trace cylindrical gear machined by the tilting rotary cutter processing method is carried out by VERICUT machining simulation. The contact curve characteristics of the gear pair are analyzed by using the gear models obtained from the simulation. The results show that the elliptic-arc-tooth-trace cylindrical gear pair can achieve full tooth width curve contact, which verifies the feasibility of the machining method. It provides the basis for the machining and application of the involute elliptic-arc-tooth-trace cylindrical gear.
format Article
id doaj-art-4b1e4008799d4ad9b80664add62e0020
institution Kabale University
issn 1004-2539
language zho
publishDate 2021-02-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-4b1e4008799d4ad9b80664add62e00202025-01-10T14:54:11ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392021-02-014511111629799924Elliptic-arc-tooth-trace Cylindrical Gear Machining Method Analysis and Machining SimulationChenwei YuAiping SongKunpeng ZhaoNing MeiOn the basis of the analysis on the circular-arc-tooth-trace cylindrical gear, the geometrical parameters of involute elliptic-arc-tooth-trace cylindrical gear are expounded. It can be concluded that the tooth profiles remain the same involute on any vertical axis section, its tooth thickness is equal to the slot width on the different vertical axis section of the gear teeth, and pressure angle at the reference circle is equal, the expanded tooth trace on reference cylinder is a symmetrical elliptical arc. The equations of tooth surface, transverse tooth profile and contact curve are derived. Meantime, the tilting rotary cutter processing method is proposed. The models of the gear special cutters are established in VERICUT. The elliptic-arc-tooth-trace cylindrical gear machined by the tilting rotary cutter processing method is carried out by VERICUT machining simulation. The contact curve characteristics of the gear pair are analyzed by using the gear models obtained from the simulation. The results show that the elliptic-arc-tooth-trace cylindrical gear pair can achieve full tooth width curve contact, which verifies the feasibility of the machining method. It provides the basis for the machining and application of the involute elliptic-arc-tooth-trace cylindrical gear.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2021.02.017Elliptic-arc-tooth-trace cylindrical gearGeometric parameterTilting rotary cutterMachining simulation
spellingShingle Chenwei Yu
Aiping Song
Kunpeng Zhao
Ning Mei
Elliptic-arc-tooth-trace Cylindrical Gear Machining Method Analysis and Machining Simulation
Jixie chuandong
Elliptic-arc-tooth-trace cylindrical gear
Geometric parameter
Tilting rotary cutter
Machining simulation
title Elliptic-arc-tooth-trace Cylindrical Gear Machining Method Analysis and Machining Simulation
title_full Elliptic-arc-tooth-trace Cylindrical Gear Machining Method Analysis and Machining Simulation
title_fullStr Elliptic-arc-tooth-trace Cylindrical Gear Machining Method Analysis and Machining Simulation
title_full_unstemmed Elliptic-arc-tooth-trace Cylindrical Gear Machining Method Analysis and Machining Simulation
title_short Elliptic-arc-tooth-trace Cylindrical Gear Machining Method Analysis and Machining Simulation
title_sort elliptic arc tooth trace cylindrical gear machining method analysis and machining simulation
topic Elliptic-arc-tooth-trace cylindrical gear
Geometric parameter
Tilting rotary cutter
Machining simulation
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2021.02.017
work_keys_str_mv AT chenweiyu ellipticarctoothtracecylindricalgearmachiningmethodanalysisandmachiningsimulation
AT aipingsong ellipticarctoothtracecylindricalgearmachiningmethodanalysisandmachiningsimulation
AT kunpengzhao ellipticarctoothtracecylindricalgearmachiningmethodanalysisandmachiningsimulation
AT ningmei ellipticarctoothtracecylindricalgearmachiningmethodanalysisandmachiningsimulation