Study on the Design and Optimization of the Mix Proportion for High-Grade Concrete for the Pylon of a Long-Span Suspension Bridge

In this paper, an in-depth study was conducted on the design and optimization of the mix proportion of C55 high-fluidity pumped mass concrete for the northern pylon of the Longtan Yangtze River Bridge. During the mix proportion trial and initial adjustment phase, the W/B ratio was determined in acco...

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Main Authors: Xiaoliang Zhu, Baoan Quan, Sheng Fang, Hao Wei, Junchen Zhao
Format: Article
Language:English
Published: Editorial Department of Progress in Prestress Technology, Tongji University 2025-03-01
Series:预应力技术
Subjects:
Online Access:https://ptmc.tongji.edu.cn/yyljs/article/pdf/202501004
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author Xiaoliang Zhu
Baoan Quan
Sheng Fang
Hao Wei
Junchen Zhao
author_facet Xiaoliang Zhu
Baoan Quan
Sheng Fang
Hao Wei
Junchen Zhao
author_sort Xiaoliang Zhu
collection DOAJ
description In this paper, an in-depth study was conducted on the design and optimization of the mix proportion of C55 high-fluidity pumped mass concrete for the northern pylon of the Longtan Yangtze River Bridge. During the mix proportion trial and initial adjustment phase, the W/B ratio was determined in accordance with relevant standards, and the performance indicators of the aggregates were comprehensively considered to select coarse and fine aggregates based on scientific evidence. The range of mineral admixture proportions was determined on the basis of performance and cost considerations. Through a series of experimental studies, the influence of various factors on the workability of concrete was determined, and the initial mix proportion was preliminarily established. Further exploration of the effects of cement type and functional aggregates revealed that the workability of the project cement was inferior to that of Onoda cement, but the concrete was not replaced for cost reasons. Functional aggregates can enhance concrete performance from various aspects, but may slightly reduce compressive strength. The multiobjective mix proportion was further optimized and subjected to performance verification. After functional aggregates were added to the optimized mixture, the concrete exhibited excellent workability and met the strength requirements. Thermal insulation aggregates effectively mitigated an increase in concrete temperature, whereas heat-storage aggregates provided good initial temperature control during pouring. Through more than 20 sets of experiments, multistep optimization, and verification, the key factors and their mechanisms in mix proportion design were clarified.This study provides a systematic methodology and practical basis for the design of high-fluidity mass concrete, ensuring the safety and durability of projects.
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institution Kabale University
issn 2521-9480
language English
publishDate 2025-03-01
publisher Editorial Department of Progress in Prestress Technology, Tongji University
record_format Article
series 预应力技术
spelling doaj-art-494b20b1be0d41d2bc87c9625f5bd4b32025-08-20T03:45:10ZengEditorial Department of Progress in Prestress Technology, Tongji University预应力技术2521-94802025-03-0131486310.59238/j.pt.2025.01.004Study on the Design and Optimization of the Mix Proportion for High-Grade Concrete for the Pylon of a Long-Span Suspension BridgeXiaoliang ZhuBaoan QuanSheng FangHao WeiJunchen ZhaoIn this paper, an in-depth study was conducted on the design and optimization of the mix proportion of C55 high-fluidity pumped mass concrete for the northern pylon of the Longtan Yangtze River Bridge. During the mix proportion trial and initial adjustment phase, the W/B ratio was determined in accordance with relevant standards, and the performance indicators of the aggregates were comprehensively considered to select coarse and fine aggregates based on scientific evidence. The range of mineral admixture proportions was determined on the basis of performance and cost considerations. Through a series of experimental studies, the influence of various factors on the workability of concrete was determined, and the initial mix proportion was preliminarily established. Further exploration of the effects of cement type and functional aggregates revealed that the workability of the project cement was inferior to that of Onoda cement, but the concrete was not replaced for cost reasons. Functional aggregates can enhance concrete performance from various aspects, but may slightly reduce compressive strength. The multiobjective mix proportion was further optimized and subjected to performance verification. After functional aggregates were added to the optimized mixture, the concrete exhibited excellent workability and met the strength requirements. Thermal insulation aggregates effectively mitigated an increase in concrete temperature, whereas heat-storage aggregates provided good initial temperature control during pouring. Through more than 20 sets of experiments, multistep optimization, and verification, the key factors and their mechanisms in mix proportion design were clarified.This study provides a systematic methodology and practical basis for the design of high-fluidity mass concrete, ensuring the safety and durability of projects.https://ptmc.tongji.edu.cn/yyljs/article/pdf/202501004 high-grade concrete high-strength high fluidity mix proportion design optimization multiobjective performance
spellingShingle Xiaoliang Zhu
Baoan Quan
Sheng Fang
Hao Wei
Junchen Zhao
Study on the Design and Optimization of the Mix Proportion for High-Grade Concrete for the Pylon of a Long-Span Suspension Bridge
预应力技术
high-grade concrete
high-strength
high fluidity
mix proportion design
optimization
multiobjective performance
title Study on the Design and Optimization of the Mix Proportion for High-Grade Concrete for the Pylon of a Long-Span Suspension Bridge
title_full Study on the Design and Optimization of the Mix Proportion for High-Grade Concrete for the Pylon of a Long-Span Suspension Bridge
title_fullStr Study on the Design and Optimization of the Mix Proportion for High-Grade Concrete for the Pylon of a Long-Span Suspension Bridge
title_full_unstemmed Study on the Design and Optimization of the Mix Proportion for High-Grade Concrete for the Pylon of a Long-Span Suspension Bridge
title_short Study on the Design and Optimization of the Mix Proportion for High-Grade Concrete for the Pylon of a Long-Span Suspension Bridge
title_sort study on the design and optimization of the mix proportion for high grade concrete for the pylon of a long span suspension bridge
topic high-grade concrete
high-strength
high fluidity
mix proportion design
optimization
multiobjective performance
url https://ptmc.tongji.edu.cn/yyljs/article/pdf/202501004
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