Assessment-Based Optimization of Distillation Parameters

The range of high-quality alcoholic beverages could be expanded by unconventional raw materials, e.g., bakery waste. Any new technology requires optimization of operating parameters at each production stage. The sensory properties of an alcoholic drink depend on the distillation mode. However, food...

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Main Authors: Ludmila N. Krikunova, Elena V. Dubinina, Dmitry A. Sviridov, Svetlana M. Tomgorova
Format: Article
Language:English
Published: Kemerovo State University 2023-06-01
Series:Техника и технология пищевых производств
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Online Access:https://fptt.ru/en/issues/21711/21746/
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author Ludmila N. Krikunova
Elena V. Dubinina
Dmitry A. Sviridov
Svetlana M. Tomgorova
author_facet Ludmila N. Krikunova
Elena V. Dubinina
Dmitry A. Sviridov
Svetlana M. Tomgorova
author_sort Ludmila N. Krikunova
collection DOAJ
description The range of high-quality alcoholic beverages could be expanded by unconventional raw materials, e.g., bakery waste. Any new technology requires optimization of operating parameters at each production stage. The sensory properties of an alcoholic drink depend on the distillation mode. However, food science knows no objective methods for optimizing distillation parameters based on the biochemical composition of the raw material. The research objective was to develop a new methodology for optimizing the distillation procedure for alcoholic drinks based on unconventional raw materials. The research featured distillates obtained from industrial samples of bakery waste. The variable factors included the distillation rate, which ranged from 5 to 17 cm3/min, and the wort acidification degree, which was pH 6.0–2.0. The composition and mass concentration of the main volatile components were determined by gas chromatography using a Thermo Trace GC Ultra device (Thermo, USA) with a flame ionization detector. The sensory evaluation was performed by a panel of qualified experts. The single-factor experiment showed that the distillation rate and the wort acidification degree affected the concentration of each volatile component in the distillate. Using the method of pairwise correlation coefficients, the authors identified the most significant parameters: mass concentration of 1-propanol, phenylethyl alcohol, ethyl lactate, total enanthic esters, total enanthic esters vs. total esters, concentration of ethyl lactate vs. total enanthic esters, isobutanol concentration vs.1-propanol concentration. The linear pair correlation coefficients were calculated for these selected indicators, and the effect of each parameter on the sensory profile was represented as a regression model. The optimal operating parameters were determined by extremization of a two-variable function: pH 4.4 ± 0.2, speed 9.5 ± 1.0 cm3/min. The new methodology provided for the following sequence of operations: determining the significance of the variable factor; selecting the evaluation parameters based on a single-factor experiment; determining the interaction; developing a regression model. This method can be used to calculate the optimal technological distillation parameters for other raw materials.
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publishDate 2023-06-01
publisher Kemerovo State University
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series Техника и технология пищевых производств
spelling doaj-art-4467a54170fc4aa693452f946f4312742025-01-02T22:02:19ZengKemerovo State UniversityТехника и технология пищевых производств2074-94142313-17482023-06-0153232633410.21603/2074-9414-2023-2-2437Assessment-Based Optimization of Distillation ParametersLudmila N. Krikunova0https://orcid.org/0000-0002-7335-0453Elena V. Dubinina1https://orcid.org/0000-0002-8364-9539Dmitry A. Sviridov2https://orcid.org/0000-0001-8367-3523Svetlana M. Tomgorova3https://orcid.org/0000-0002-6913-9006All-Russian Scientific Research Institute of the Brewing, Beverage and Wine Industry, Moscow, RussiaAll-Russian Scientific Research Institute of the Brewing, Beverage and Wine Industry, Moscow, RussiaAll-Russian Scientific Research Institute of the Brewing, Beverage and Wine Industry, Moscow, RussiaAll-Russian Scientific Research Institute of the Brewing, Beverage and Wine Industry, Moscow, RussiaThe range of high-quality alcoholic beverages could be expanded by unconventional raw materials, e.g., bakery waste. Any new technology requires optimization of operating parameters at each production stage. The sensory properties of an alcoholic drink depend on the distillation mode. However, food science knows no objective methods for optimizing distillation parameters based on the biochemical composition of the raw material. The research objective was to develop a new methodology for optimizing the distillation procedure for alcoholic drinks based on unconventional raw materials. The research featured distillates obtained from industrial samples of bakery waste. The variable factors included the distillation rate, which ranged from 5 to 17 cm3/min, and the wort acidification degree, which was pH 6.0–2.0. The composition and mass concentration of the main volatile components were determined by gas chromatography using a Thermo Trace GC Ultra device (Thermo, USA) with a flame ionization detector. The sensory evaluation was performed by a panel of qualified experts. The single-factor experiment showed that the distillation rate and the wort acidification degree affected the concentration of each volatile component in the distillate. Using the method of pairwise correlation coefficients, the authors identified the most significant parameters: mass concentration of 1-propanol, phenylethyl alcohol, ethyl lactate, total enanthic esters, total enanthic esters vs. total esters, concentration of ethyl lactate vs. total enanthic esters, isobutanol concentration vs.1-propanol concentration. The linear pair correlation coefficients were calculated for these selected indicators, and the effect of each parameter on the sensory profile was represented as a regression model. The optimal operating parameters were determined by extremization of a two-variable function: pH 4.4 ± 0.2, speed 9.5 ± 1.0 cm3/min. The new methodology provided for the following sequence of operations: determining the significance of the variable factor; selecting the evaluation parameters based on a single-factor experiment; determining the interaction; developing a regression model. This method can be used to calculate the optimal technological distillation parameters for other raw materials.https://fptt.ru/en/issues/21711/21746/alcoholic beveragesdistillatesdistillation modesdistillation ratedegree of acidificationassessing distillate quality
spellingShingle Ludmila N. Krikunova
Elena V. Dubinina
Dmitry A. Sviridov
Svetlana M. Tomgorova
Assessment-Based Optimization of Distillation Parameters
Техника и технология пищевых производств
alcoholic beverages
distillates
distillation modes
distillation rate
degree of acidification
assessing distillate quality
title Assessment-Based Optimization of Distillation Parameters
title_full Assessment-Based Optimization of Distillation Parameters
title_fullStr Assessment-Based Optimization of Distillation Parameters
title_full_unstemmed Assessment-Based Optimization of Distillation Parameters
title_short Assessment-Based Optimization of Distillation Parameters
title_sort assessment based optimization of distillation parameters
topic alcoholic beverages
distillates
distillation modes
distillation rate
degree of acidification
assessing distillate quality
url https://fptt.ru/en/issues/21711/21746/
work_keys_str_mv AT ludmilankrikunova assessmentbasedoptimizationofdistillationparameters
AT elenavdubinina assessmentbasedoptimizationofdistillationparameters
AT dmitryasviridov assessmentbasedoptimizationofdistillationparameters
AT svetlanamtomgorova assessmentbasedoptimizationofdistillationparameters