Experimental and numerical analysis of pGFRP and wood cross-arm in latticed tower: a comprehensive study of mechanical deformation and flexural creep

Abstract The adoption of pultruded glass fibre-reinforced polymer (pGFRP) composites as a substitute for traditional wooden cross-arms in high transmission towers represents a relatively novel approach. These materials were selected for their high strength-to-weight ratio and lightweight properties....

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Main Authors: Amir Abd Latif, Mohamad Ridzwan Ishak, Muhammad Rizal Razman, Noorfaizal Yidris, Mohamed Yusoff Mohd Zuhri, Muhammad Asyraf Muhammad Rizal, Zuliskandar Ramli
Format: Article
Language:English
Published: Nature Portfolio 2025-01-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-024-83634-7
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author Amir Abd Latif
Mohamad Ridzwan Ishak
Muhammad Rizal Razman
Noorfaizal Yidris
Mohamed Yusoff Mohd Zuhri
Muhammad Asyraf Muhammad Rizal
Zuliskandar Ramli
author_facet Amir Abd Latif
Mohamad Ridzwan Ishak
Muhammad Rizal Razman
Noorfaizal Yidris
Mohamed Yusoff Mohd Zuhri
Muhammad Asyraf Muhammad Rizal
Zuliskandar Ramli
author_sort Amir Abd Latif
collection DOAJ
description Abstract The adoption of pultruded glass fibre-reinforced polymer (pGFRP) composites as a substitute for traditional wooden cross-arms in high transmission towers represents a relatively novel approach. These materials were selected for their high strength-to-weight ratio and lightweight properties. Despite various studies focusing on structures improvement, there still have a significant gap in understanding the deformation characteristics of full-scale cross-arms under actual operational loads. Existing study often concentrate on small coupon scale and laboratory condition, leaving a gap in understanding how the cross-arm behavior in full-scale acting on actual weather condition. This study aims to investigate the load-deflection and long-term creep behavior of a pGFRP cross-arm installed in a 132 kV transmission tower. The pGFRP cross-arm was load-tested on a customized rig in an open environment. Using the cantilever beam concept, deflection was analyzed and compared to wood cross-arms. Finite element analysis validated results, and long-term deformation under high-stress loads was assessed. The pGFRP cross-arms showed lower deflection at working loads compared to Balau wood, due to the latter’s higher elastic modulus and flexibility specifically at Point Y3, the critical issues necessitated reinforcement strategies. pGFRP cross-arms withstood higher bending stress, showing 32% less deflection under normal conditions and 15% less under broken wire conditions than Balau wood. Additionally, the creep strength of wood was 34% lower than that of pGFRP cross-arms. Besides that, the pGFRP cross-arm have highest elastic modulus than Balau-wood, shows that the composite cross-arm have better structural strength, resisting deformation and higher flexibility materials. Finite element analysis (FEA) confirmed these results with the relative error between them less than 1%. Consequently, the investigation into pGFRP cross-arm deformation behavior in this paper serves as a foundational framework for future research endeavors specifically for high transmission tower and other structural application.
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institution Kabale University
issn 2045-2322
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publishDate 2025-01-01
publisher Nature Portfolio
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spelling doaj-art-3d9c2de2c83844efa2a4e0709274a81f2025-01-12T12:19:19ZengNature PortfolioScientific Reports2045-23222025-01-0115112810.1038/s41598-024-83634-7Experimental and numerical analysis of pGFRP and wood cross-arm in latticed tower: a comprehensive study of mechanical deformation and flexural creepAmir Abd Latif0Mohamad Ridzwan Ishak1Muhammad Rizal Razman2Noorfaizal Yidris3Mohamed Yusoff Mohd Zuhri4Muhammad Asyraf Muhammad Rizal5Zuliskandar Ramli6Department of Aerospace Engineering, University Putra Malaysia (UPM)Department of Aerospace Engineering, University Putra Malaysia (UPM)Research Centre for Sustainability Science and Governance (SGK), Institute for Environment and Development (LESTARI), Universiti Kebangsaan Malaysia (UKM)Department of Aerospace Engineering, University Putra Malaysia (UPM)Laboratory of Biocomposite Technology, Institute of Tropical Forestry and Forest Products (INTROP), University Putra Malaysia (UPM)Engineering Design Research Group (EDRG), Faculty of Mechanical Engineering, Universiti Teknologi MalaysiaInstitute of the Malay World and Civilisation (ATMA), Universiti Kebangsaan Malaysia (UKM)Abstract The adoption of pultruded glass fibre-reinforced polymer (pGFRP) composites as a substitute for traditional wooden cross-arms in high transmission towers represents a relatively novel approach. These materials were selected for their high strength-to-weight ratio and lightweight properties. Despite various studies focusing on structures improvement, there still have a significant gap in understanding the deformation characteristics of full-scale cross-arms under actual operational loads. Existing study often concentrate on small coupon scale and laboratory condition, leaving a gap in understanding how the cross-arm behavior in full-scale acting on actual weather condition. This study aims to investigate the load-deflection and long-term creep behavior of a pGFRP cross-arm installed in a 132 kV transmission tower. The pGFRP cross-arm was load-tested on a customized rig in an open environment. Using the cantilever beam concept, deflection was analyzed and compared to wood cross-arms. Finite element analysis validated results, and long-term deformation under high-stress loads was assessed. The pGFRP cross-arms showed lower deflection at working loads compared to Balau wood, due to the latter’s higher elastic modulus and flexibility specifically at Point Y3, the critical issues necessitated reinforcement strategies. pGFRP cross-arms withstood higher bending stress, showing 32% less deflection under normal conditions and 15% less under broken wire conditions than Balau wood. Additionally, the creep strength of wood was 34% lower than that of pGFRP cross-arms. Besides that, the pGFRP cross-arm have highest elastic modulus than Balau-wood, shows that the composite cross-arm have better structural strength, resisting deformation and higher flexibility materials. Finite element analysis (FEA) confirmed these results with the relative error between them less than 1%. Consequently, the investigation into pGFRP cross-arm deformation behavior in this paper serves as a foundational framework for future research endeavors specifically for high transmission tower and other structural application.https://doi.org/10.1038/s41598-024-83634-7pGFRP compositesCross-armWood timberTransmission towerFlexural propertiesLoad-deflection
spellingShingle Amir Abd Latif
Mohamad Ridzwan Ishak
Muhammad Rizal Razman
Noorfaizal Yidris
Mohamed Yusoff Mohd Zuhri
Muhammad Asyraf Muhammad Rizal
Zuliskandar Ramli
Experimental and numerical analysis of pGFRP and wood cross-arm in latticed tower: a comprehensive study of mechanical deformation and flexural creep
Scientific Reports
pGFRP composites
Cross-arm
Wood timber
Transmission tower
Flexural properties
Load-deflection
title Experimental and numerical analysis of pGFRP and wood cross-arm in latticed tower: a comprehensive study of mechanical deformation and flexural creep
title_full Experimental and numerical analysis of pGFRP and wood cross-arm in latticed tower: a comprehensive study of mechanical deformation and flexural creep
title_fullStr Experimental and numerical analysis of pGFRP and wood cross-arm in latticed tower: a comprehensive study of mechanical deformation and flexural creep
title_full_unstemmed Experimental and numerical analysis of pGFRP and wood cross-arm in latticed tower: a comprehensive study of mechanical deformation and flexural creep
title_short Experimental and numerical analysis of pGFRP and wood cross-arm in latticed tower: a comprehensive study of mechanical deformation and flexural creep
title_sort experimental and numerical analysis of pgfrp and wood cross arm in latticed tower a comprehensive study of mechanical deformation and flexural creep
topic pGFRP composites
Cross-arm
Wood timber
Transmission tower
Flexural properties
Load-deflection
url https://doi.org/10.1038/s41598-024-83634-7
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