Improvement Design of Packaged Juice Production Process using Business Process Reengineering

Process efficiency is required in packaged juice production to meet the greater demand for its product. The manual production process causes time loss, poses a bottleneck, and results in waste due to the time-consuming process. This study aims to design an improvement in the production process o...

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Main Authors: Novandra Rhezza Pratama, Putri Amaliyah Agustin
Format: Article
Language:English
Published: Universitas Indonesia 2024-12-01
Series:International Journal of Technology
Subjects:
Online Access:https://ijtech.eng.ui.ac.id/article/view/5630
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author Novandra Rhezza Pratama
Putri Amaliyah Agustin
author_facet Novandra Rhezza Pratama
Putri Amaliyah Agustin
author_sort Novandra Rhezza Pratama
collection DOAJ
description Process efficiency is required in packaged juice production to meet the greater demand for its product. The manual production process causes time loss, poses a bottleneck, and results in waste due to the time-consuming process. This study aims to design an improvement in the production process of packaged juice by eliminating the waste that occurs to increase the productivity and efficiency of processing. Process Activity Mapping and Waste Assessment are used to map the activities and identify waste. The improvement design is executed using a Business Process Reengineering (BPR) through implementing a combination of BPR best practices and simulation using iGrafx software. Process improvement involves the entire production process that consists of three stages, namely the puree-making stage, production stage, and packaging stage. This research resulted in designs of improvement solutions. The models of the improvement solutions are then simulated and produce an improved production process time. This solution resulted in a 34.9% reduction in distance traveled and a 50.54% reduction in total processing time.
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institution Kabale University
issn 2086-9614
2087-2100
language English
publishDate 2024-12-01
publisher Universitas Indonesia
record_format Article
series International Journal of Technology
spelling doaj-art-3cddbd1a01bd41888e2e7c40f2bf9cc82024-12-30T01:56:46ZengUniversitas IndonesiaInternational Journal of Technology2086-96142087-21002024-12-011561851186110.14716/ijtech.v15i6.56305630Improvement Design of Packaged Juice Production Process using Business Process ReengineeringNovandra Rhezza Pratama0Putri Amaliyah Agustin1Department of Industrial Engineering, Faculty of Engineering, Universitas Indonesia, 16424, West Java, IndonesiaDepartment of Industrial Engineering, Faculty of Engineering, Universitas Indonesia, 16424, West Java, IndonesiaProcess efficiency is required in packaged juice production to meet the greater demand for its product. The manual production process causes time loss, poses a bottleneck, and results in waste due to the time-consuming process. This study aims to design an improvement in the production process of packaged juice by eliminating the waste that occurs to increase the productivity and efficiency of processing. Process Activity Mapping and Waste Assessment are used to map the activities and identify waste. The improvement design is executed using a Business Process Reengineering (BPR) through implementing a combination of BPR best practices and simulation using iGrafx software. Process improvement involves the entire production process that consists of three stages, namely the puree-making stage, production stage, and packaging stage. This research resulted in designs of improvement solutions. The models of the improvement solutions are then simulated and produce an improved production process time. This solution resulted in a 34.9% reduction in distance traveled and a 50.54% reduction in total processing time.https://ijtech.eng.ui.ac.id/article/view/5630business process reengineeringpackaged juice productionprocess activity mappingwastewaste assessment
spellingShingle Novandra Rhezza Pratama
Putri Amaliyah Agustin
Improvement Design of Packaged Juice Production Process using Business Process Reengineering
International Journal of Technology
business process reengineering
packaged juice production
process activity mapping
waste
waste assessment
title Improvement Design of Packaged Juice Production Process using Business Process Reengineering
title_full Improvement Design of Packaged Juice Production Process using Business Process Reengineering
title_fullStr Improvement Design of Packaged Juice Production Process using Business Process Reengineering
title_full_unstemmed Improvement Design of Packaged Juice Production Process using Business Process Reengineering
title_short Improvement Design of Packaged Juice Production Process using Business Process Reengineering
title_sort improvement design of packaged juice production process using business process reengineering
topic business process reengineering
packaged juice production
process activity mapping
waste
waste assessment
url https://ijtech.eng.ui.ac.id/article/view/5630
work_keys_str_mv AT novandrarhezzapratama improvementdesignofpackagedjuiceproductionprocessusingbusinessprocessreengineering
AT putriamaliyahagustin improvementdesignofpackagedjuiceproductionprocessusingbusinessprocessreengineering