Design, simulation, and manufacturing of analyzer optical cell for detection and measurement of injectable odorant at pressure reduction stations

The absence of a mercaptan compounds analyzer in natural gas pressure reduction stations (PRS) odorizer leads to inaccuracies in the injection dosage, often resulting in quantities beyond standard limits and consequently increasing odorant consumption. Insufficient odorant levels in natural gas can...

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Main Authors: Hamideh Samari Jahromi, Mohsen Abdollahi, Azardokht Mazaheri, Soleyman Mantaghi, Amirhomayoon Rezaeian, Ali Sadouni, Hamidreza Naseri, Kioumars Taheri, Fariborz Hashemipour, Foad Hamzavi, Abdolsamad Naseh
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Heliyon
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Online Access:http://www.sciencedirect.com/science/article/pii/S2405844024171794
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author Hamideh Samari Jahromi
Mohsen Abdollahi
Azardokht Mazaheri
Soleyman Mantaghi
Amirhomayoon Rezaeian
Ali Sadouni
Hamidreza Naseri
Kioumars Taheri
Fariborz Hashemipour
Foad Hamzavi
Abdolsamad Naseh
author_facet Hamideh Samari Jahromi
Mohsen Abdollahi
Azardokht Mazaheri
Soleyman Mantaghi
Amirhomayoon Rezaeian
Ali Sadouni
Hamidreza Naseri
Kioumars Taheri
Fariborz Hashemipour
Foad Hamzavi
Abdolsamad Naseh
author_sort Hamideh Samari Jahromi
collection DOAJ
description The absence of a mercaptan compounds analyzer in natural gas pressure reduction stations (PRS) odorizer leads to inaccuracies in the injection dosage, often resulting in quantities beyond standard limits and consequently increasing odorant consumption. Insufficient odorant levels in natural gas can pose safety risks to consumers, as the gas may become odorless at the end of the pipeline. Therefore, accurate determination of the concentration of key odorant compounds in natural gas can reduce both costs and environmental risks. In this study, a hybrid UV-IR analyzer for detecting key odorant compounds was designed and developed. Initially, regional conditions were examined, and various natural gas and odorant samples were analyzed to identify compound percentages, which were then used to prepare calibration gas cylinders. Based on the results of simulated conditions, the analyzer's structure was designed, and technical specifications of components were determined. The analyzer consists of mechanical and optoelectronic units, connected via fiber optics. Subsequently, an optical cell was designed and manufactured, and the performance of the analyzer's components was evaluated in laboratory testing systems. This device can measure two key compounds, tert-butyl mercaptan and isopropyl mercaptan, separately, simultaneously, or in mixtures, making it comparable to an online gas chromatograph (GC). Installing this analyzer in PRSs enables precise adjustment of odorant injection dosages based on the analyzer's real-time results.
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spelling doaj-art-38d71e0947af406e996380ea0b4be0ef2025-01-17T04:50:19ZengElsevierHeliyon2405-84402025-01-01111e41148Design, simulation, and manufacturing of analyzer optical cell for detection and measurement of injectable odorant at pressure reduction stationsHamideh Samari Jahromi0Mohsen Abdollahi1Azardokht Mazaheri2Soleyman Mantaghi3Amirhomayoon Rezaeian4Ali Sadouni5Hamidreza Naseri6Kioumars Taheri7Fariborz Hashemipour8Foad Hamzavi9Abdolsamad Naseh10Department of Environment and Biotechnology, Research Institute of Petroleum Industry (RIPI), Tehran, Iran; Corresponding author.Department of Environment and Biotechnology, Research Institute of Petroleum Industry (RIPI), Tehran, IranPetro Farzan Apadana Company, Tehran, IranPetro Farzan Apadana Company, Tehran, IranGas Company of Hormozgan Province, National Iranian Gas Company, Hormozgan, IranGas Company of Hormozgan Province, National Iranian Gas Company, Hormozgan, IranGas Company of Hormozgan Province, National Iranian Gas Company, Hormozgan, IranGas Company of Hormozgan Province, National Iranian Gas Company, Hormozgan, IranGas Company of Hormozgan Province, National Iranian Gas Company, Hormozgan, IranGas Company of Hormozgan Province, National Iranian Gas Company, Hormozgan, IranGas Company of Hormozgan Province, National Iranian Gas Company, Hormozgan, IranThe absence of a mercaptan compounds analyzer in natural gas pressure reduction stations (PRS) odorizer leads to inaccuracies in the injection dosage, often resulting in quantities beyond standard limits and consequently increasing odorant consumption. Insufficient odorant levels in natural gas can pose safety risks to consumers, as the gas may become odorless at the end of the pipeline. Therefore, accurate determination of the concentration of key odorant compounds in natural gas can reduce both costs and environmental risks. In this study, a hybrid UV-IR analyzer for detecting key odorant compounds was designed and developed. Initially, regional conditions were examined, and various natural gas and odorant samples were analyzed to identify compound percentages, which were then used to prepare calibration gas cylinders. Based on the results of simulated conditions, the analyzer's structure was designed, and technical specifications of components were determined. The analyzer consists of mechanical and optoelectronic units, connected via fiber optics. Subsequently, an optical cell was designed and manufactured, and the performance of the analyzer's components was evaluated in laboratory testing systems. This device can measure two key compounds, tert-butyl mercaptan and isopropyl mercaptan, separately, simultaneously, or in mixtures, making it comparable to an online gas chromatograph (GC). Installing this analyzer in PRSs enables precise adjustment of odorant injection dosages based on the analyzer's real-time results.http://www.sciencedirect.com/science/article/pii/S2405844024171794Mercaptan analyzerOdorant injectionNatural gas safetyUV-IR detectionPressure reduction station
spellingShingle Hamideh Samari Jahromi
Mohsen Abdollahi
Azardokht Mazaheri
Soleyman Mantaghi
Amirhomayoon Rezaeian
Ali Sadouni
Hamidreza Naseri
Kioumars Taheri
Fariborz Hashemipour
Foad Hamzavi
Abdolsamad Naseh
Design, simulation, and manufacturing of analyzer optical cell for detection and measurement of injectable odorant at pressure reduction stations
Heliyon
Mercaptan analyzer
Odorant injection
Natural gas safety
UV-IR detection
Pressure reduction station
title Design, simulation, and manufacturing of analyzer optical cell for detection and measurement of injectable odorant at pressure reduction stations
title_full Design, simulation, and manufacturing of analyzer optical cell for detection and measurement of injectable odorant at pressure reduction stations
title_fullStr Design, simulation, and manufacturing of analyzer optical cell for detection and measurement of injectable odorant at pressure reduction stations
title_full_unstemmed Design, simulation, and manufacturing of analyzer optical cell for detection and measurement of injectable odorant at pressure reduction stations
title_short Design, simulation, and manufacturing of analyzer optical cell for detection and measurement of injectable odorant at pressure reduction stations
title_sort design simulation and manufacturing of analyzer optical cell for detection and measurement of injectable odorant at pressure reduction stations
topic Mercaptan analyzer
Odorant injection
Natural gas safety
UV-IR detection
Pressure reduction station
url http://www.sciencedirect.com/science/article/pii/S2405844024171794
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