Design, simulation, and manufacturing of analyzer optical cell for detection and measurement of injectable odorant at pressure reduction stations
The absence of a mercaptan compounds analyzer in natural gas pressure reduction stations (PRS) odorizer leads to inaccuracies in the injection dosage, often resulting in quantities beyond standard limits and consequently increasing odorant consumption. Insufficient odorant levels in natural gas can...
Saved in:
Main Authors: | , , , , , , , , , , |
---|---|
Format: | Article |
Language: | English |
Published: |
Elsevier
2025-01-01
|
Series: | Heliyon |
Subjects: | |
Online Access: | http://www.sciencedirect.com/science/article/pii/S2405844024171794 |
Tags: |
Add Tag
No Tags, Be the first to tag this record!
|
_version_ | 1841526186379837440 |
---|---|
author | Hamideh Samari Jahromi Mohsen Abdollahi Azardokht Mazaheri Soleyman Mantaghi Amirhomayoon Rezaeian Ali Sadouni Hamidreza Naseri Kioumars Taheri Fariborz Hashemipour Foad Hamzavi Abdolsamad Naseh |
author_facet | Hamideh Samari Jahromi Mohsen Abdollahi Azardokht Mazaheri Soleyman Mantaghi Amirhomayoon Rezaeian Ali Sadouni Hamidreza Naseri Kioumars Taheri Fariborz Hashemipour Foad Hamzavi Abdolsamad Naseh |
author_sort | Hamideh Samari Jahromi |
collection | DOAJ |
description | The absence of a mercaptan compounds analyzer in natural gas pressure reduction stations (PRS) odorizer leads to inaccuracies in the injection dosage, often resulting in quantities beyond standard limits and consequently increasing odorant consumption. Insufficient odorant levels in natural gas can pose safety risks to consumers, as the gas may become odorless at the end of the pipeline. Therefore, accurate determination of the concentration of key odorant compounds in natural gas can reduce both costs and environmental risks. In this study, a hybrid UV-IR analyzer for detecting key odorant compounds was designed and developed. Initially, regional conditions were examined, and various natural gas and odorant samples were analyzed to identify compound percentages, which were then used to prepare calibration gas cylinders. Based on the results of simulated conditions, the analyzer's structure was designed, and technical specifications of components were determined. The analyzer consists of mechanical and optoelectronic units, connected via fiber optics. Subsequently, an optical cell was designed and manufactured, and the performance of the analyzer's components was evaluated in laboratory testing systems. This device can measure two key compounds, tert-butyl mercaptan and isopropyl mercaptan, separately, simultaneously, or in mixtures, making it comparable to an online gas chromatograph (GC). Installing this analyzer in PRSs enables precise adjustment of odorant injection dosages based on the analyzer's real-time results. |
format | Article |
id | doaj-art-38d71e0947af406e996380ea0b4be0ef |
institution | Kabale University |
issn | 2405-8440 |
language | English |
publishDate | 2025-01-01 |
publisher | Elsevier |
record_format | Article |
series | Heliyon |
spelling | doaj-art-38d71e0947af406e996380ea0b4be0ef2025-01-17T04:50:19ZengElsevierHeliyon2405-84402025-01-01111e41148Design, simulation, and manufacturing of analyzer optical cell for detection and measurement of injectable odorant at pressure reduction stationsHamideh Samari Jahromi0Mohsen Abdollahi1Azardokht Mazaheri2Soleyman Mantaghi3Amirhomayoon Rezaeian4Ali Sadouni5Hamidreza Naseri6Kioumars Taheri7Fariborz Hashemipour8Foad Hamzavi9Abdolsamad Naseh10Department of Environment and Biotechnology, Research Institute of Petroleum Industry (RIPI), Tehran, Iran; Corresponding author.Department of Environment and Biotechnology, Research Institute of Petroleum Industry (RIPI), Tehran, IranPetro Farzan Apadana Company, Tehran, IranPetro Farzan Apadana Company, Tehran, IranGas Company of Hormozgan Province, National Iranian Gas Company, Hormozgan, IranGas Company of Hormozgan Province, National Iranian Gas Company, Hormozgan, IranGas Company of Hormozgan Province, National Iranian Gas Company, Hormozgan, IranGas Company of Hormozgan Province, National Iranian Gas Company, Hormozgan, IranGas Company of Hormozgan Province, National Iranian Gas Company, Hormozgan, IranGas Company of Hormozgan Province, National Iranian Gas Company, Hormozgan, IranGas Company of Hormozgan Province, National Iranian Gas Company, Hormozgan, IranThe absence of a mercaptan compounds analyzer in natural gas pressure reduction stations (PRS) odorizer leads to inaccuracies in the injection dosage, often resulting in quantities beyond standard limits and consequently increasing odorant consumption. Insufficient odorant levels in natural gas can pose safety risks to consumers, as the gas may become odorless at the end of the pipeline. Therefore, accurate determination of the concentration of key odorant compounds in natural gas can reduce both costs and environmental risks. In this study, a hybrid UV-IR analyzer for detecting key odorant compounds was designed and developed. Initially, regional conditions were examined, and various natural gas and odorant samples were analyzed to identify compound percentages, which were then used to prepare calibration gas cylinders. Based on the results of simulated conditions, the analyzer's structure was designed, and technical specifications of components were determined. The analyzer consists of mechanical and optoelectronic units, connected via fiber optics. Subsequently, an optical cell was designed and manufactured, and the performance of the analyzer's components was evaluated in laboratory testing systems. This device can measure two key compounds, tert-butyl mercaptan and isopropyl mercaptan, separately, simultaneously, or in mixtures, making it comparable to an online gas chromatograph (GC). Installing this analyzer in PRSs enables precise adjustment of odorant injection dosages based on the analyzer's real-time results.http://www.sciencedirect.com/science/article/pii/S2405844024171794Mercaptan analyzerOdorant injectionNatural gas safetyUV-IR detectionPressure reduction station |
spellingShingle | Hamideh Samari Jahromi Mohsen Abdollahi Azardokht Mazaheri Soleyman Mantaghi Amirhomayoon Rezaeian Ali Sadouni Hamidreza Naseri Kioumars Taheri Fariborz Hashemipour Foad Hamzavi Abdolsamad Naseh Design, simulation, and manufacturing of analyzer optical cell for detection and measurement of injectable odorant at pressure reduction stations Heliyon Mercaptan analyzer Odorant injection Natural gas safety UV-IR detection Pressure reduction station |
title | Design, simulation, and manufacturing of analyzer optical cell for detection and measurement of injectable odorant at pressure reduction stations |
title_full | Design, simulation, and manufacturing of analyzer optical cell for detection and measurement of injectable odorant at pressure reduction stations |
title_fullStr | Design, simulation, and manufacturing of analyzer optical cell for detection and measurement of injectable odorant at pressure reduction stations |
title_full_unstemmed | Design, simulation, and manufacturing of analyzer optical cell for detection and measurement of injectable odorant at pressure reduction stations |
title_short | Design, simulation, and manufacturing of analyzer optical cell for detection and measurement of injectable odorant at pressure reduction stations |
title_sort | design simulation and manufacturing of analyzer optical cell for detection and measurement of injectable odorant at pressure reduction stations |
topic | Mercaptan analyzer Odorant injection Natural gas safety UV-IR detection Pressure reduction station |
url | http://www.sciencedirect.com/science/article/pii/S2405844024171794 |
work_keys_str_mv | AT hamidehsamarijahromi designsimulationandmanufacturingofanalyzeropticalcellfordetectionandmeasurementofinjectableodorantatpressurereductionstations AT mohsenabdollahi designsimulationandmanufacturingofanalyzeropticalcellfordetectionandmeasurementofinjectableodorantatpressurereductionstations AT azardokhtmazaheri designsimulationandmanufacturingofanalyzeropticalcellfordetectionandmeasurementofinjectableodorantatpressurereductionstations AT soleymanmantaghi designsimulationandmanufacturingofanalyzeropticalcellfordetectionandmeasurementofinjectableodorantatpressurereductionstations AT amirhomayoonrezaeian designsimulationandmanufacturingofanalyzeropticalcellfordetectionandmeasurementofinjectableodorantatpressurereductionstations AT alisadouni designsimulationandmanufacturingofanalyzeropticalcellfordetectionandmeasurementofinjectableodorantatpressurereductionstations AT hamidrezanaseri designsimulationandmanufacturingofanalyzeropticalcellfordetectionandmeasurementofinjectableodorantatpressurereductionstations AT kioumarstaheri designsimulationandmanufacturingofanalyzeropticalcellfordetectionandmeasurementofinjectableodorantatpressurereductionstations AT fariborzhashemipour designsimulationandmanufacturingofanalyzeropticalcellfordetectionandmeasurementofinjectableodorantatpressurereductionstations AT foadhamzavi designsimulationandmanufacturingofanalyzeropticalcellfordetectionandmeasurementofinjectableodorantatpressurereductionstations AT abdolsamadnaseh designsimulationandmanufacturingofanalyzeropticalcellfordetectionandmeasurementofinjectableodorantatpressurereductionstations |