Gear Skiving and Tool Design Method for Manufacturing Tangent Quadruple Circular-arc Harmonic Flexsplines

The tangent quadruple circular-arc harmonic gear has the advantages of strong load capacity and transmission stability. In order to meet requirements of high efficiency and precision machining of tangent quadruple circular-arc harmonic gears, a method of gear skiving and manufacture of the tangent q...

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Main Authors: Guo Erkuo, Xu Jia, Hong Yang, Liu Chang, Hu Lele
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2024-12-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.12.002
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author Guo Erkuo
Xu Jia
Hong Yang
Liu Chang
Hu Lele
author_facet Guo Erkuo
Xu Jia
Hong Yang
Liu Chang
Hu Lele
author_sort Guo Erkuo
collection DOAJ
description The tangent quadruple circular-arc harmonic gear has the advantages of strong load capacity and transmission stability. In order to meet requirements of high efficiency and precision machining of tangent quadruple circular-arc harmonic gears, a method of gear skiving and manufacture of the tangent quadruple circular-arc harmonic flexspline was presented based on establishing the two-parameters conjugated tooth surface of the gear tooth. The kinematic model of skiving and the mathematical model of the tangent quadruple circular-arc harmonic flexspline were established. Then the meshing equation of the two-parameters conjugated tooth surface between the generative cutter and the gear tooth surface was derived. The accurate cutting edges on the normal surface of the skiving tool were obtained by solving conjugated tooth surface and constructing normal equation of the tool. The skiving tool was designed and manufactured by using the cutting edges on the end surface. The simulation and cutting experiment have been carried out to verify the effectiveness of the proposed tool design method, which has a higher accuracy for machining the tangent quadruple circular-arc harmonic flexspline. The results could provide guidance for the high efficiency and high precision manufacturing of tangent quadruple circular-arc harmonic flexsplines.
format Article
id doaj-art-31af74fb4609486cadd47884bebc6164
institution Kabale University
issn 1004-2539
language zho
publishDate 2024-12-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-31af74fb4609486cadd47884bebc61642025-01-10T15:02:20ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392024-12-014881451139376Gear Skiving and Tool Design Method for Manufacturing Tangent Quadruple Circular-arc Harmonic FlexsplinesGuo ErkuoXu JiaHong YangLiu ChangHu LeleThe tangent quadruple circular-arc harmonic gear has the advantages of strong load capacity and transmission stability. In order to meet requirements of high efficiency and precision machining of tangent quadruple circular-arc harmonic gears, a method of gear skiving and manufacture of the tangent quadruple circular-arc harmonic flexspline was presented based on establishing the two-parameters conjugated tooth surface of the gear tooth. The kinematic model of skiving and the mathematical model of the tangent quadruple circular-arc harmonic flexspline were established. Then the meshing equation of the two-parameters conjugated tooth surface between the generative cutter and the gear tooth surface was derived. The accurate cutting edges on the normal surface of the skiving tool were obtained by solving conjugated tooth surface and constructing normal equation of the tool. The skiving tool was designed and manufactured by using the cutting edges on the end surface. The simulation and cutting experiment have been carried out to verify the effectiveness of the proposed tool design method, which has a higher accuracy for machining the tangent quadruple circular-arc harmonic flexspline. The results could provide guidance for the high efficiency and high precision manufacturing of tangent quadruple circular-arc harmonic flexsplines.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.12.002Gear skivingTangent quadruple circular-arc gearConjugated tooth surfaceTool design
spellingShingle Guo Erkuo
Xu Jia
Hong Yang
Liu Chang
Hu Lele
Gear Skiving and Tool Design Method for Manufacturing Tangent Quadruple Circular-arc Harmonic Flexsplines
Jixie chuandong
Gear skiving
Tangent quadruple circular-arc gear
Conjugated tooth surface
Tool design
title Gear Skiving and Tool Design Method for Manufacturing Tangent Quadruple Circular-arc Harmonic Flexsplines
title_full Gear Skiving and Tool Design Method for Manufacturing Tangent Quadruple Circular-arc Harmonic Flexsplines
title_fullStr Gear Skiving and Tool Design Method for Manufacturing Tangent Quadruple Circular-arc Harmonic Flexsplines
title_full_unstemmed Gear Skiving and Tool Design Method for Manufacturing Tangent Quadruple Circular-arc Harmonic Flexsplines
title_short Gear Skiving and Tool Design Method for Manufacturing Tangent Quadruple Circular-arc Harmonic Flexsplines
title_sort gear skiving and tool design method for manufacturing tangent quadruple circular arc harmonic flexsplines
topic Gear skiving
Tangent quadruple circular-arc gear
Conjugated tooth surface
Tool design
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.12.002
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AT xujia gearskivingandtooldesignmethodformanufacturingtangentquadruplecirculararcharmonicflexsplines
AT hongyang gearskivingandtooldesignmethodformanufacturingtangentquadruplecirculararcharmonicflexsplines
AT liuchang gearskivingandtooldesignmethodformanufacturingtangentquadruplecirculararcharmonicflexsplines
AT hulele gearskivingandtooldesignmethodformanufacturingtangentquadruplecirculararcharmonicflexsplines