Modeling and simulation of residual stress in metal cutting process: A review
Due to the complexity of analyzing residual stress, which involves numerous cutting parameters encompassing both mechanical and thermal stresses, various modeling and simulation methods, including analytical, numerical, and machine learning approaches have been summarized. An analytical model for pr...
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| Format: | Article |
| Language: | English |
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SAGE Publishing
2024-12-01
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| Series: | Advances in Mechanical Engineering |
| Online Access: | https://doi.org/10.1177/16878132241307714 |
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| _version_ | 1846116801172209664 |
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| author | Ruihu Zhou |
| author_facet | Ruihu Zhou |
| author_sort | Ruihu Zhou |
| collection | DOAJ |
| description | Due to the complexity of analyzing residual stress, which involves numerous cutting parameters encompassing both mechanical and thermal stresses, various modeling and simulation methods, including analytical, numerical, and machine learning approaches have been summarized. An analytical model for predicting 2D orthogonal cutting and 3D milling residual stress is presented based on the cutting mechanism as well as the loading and unloading history of the stress field. The advancement in computational methods has prompted a review of finite element methods and mesh-free methods along with their principles, advantages, disadvantages, and application fields. Furthermore, machine learning models are employed to predict and control cutting residual stress based on data-driven approaches. These include support vector regression machines, artificial neural networks, and gradient boosted trees. A significant challenge for future work lies in addressing multi-scale size cutting residual stresses through hybrid methodologies. |
| format | Article |
| id | doaj-art-2e56c16ed41f4e4d9f6cd37ef5d03e2f |
| institution | Kabale University |
| issn | 1687-8140 |
| language | English |
| publishDate | 2024-12-01 |
| publisher | SAGE Publishing |
| record_format | Article |
| series | Advances in Mechanical Engineering |
| spelling | doaj-art-2e56c16ed41f4e4d9f6cd37ef5d03e2f2024-12-18T14:07:17ZengSAGE PublishingAdvances in Mechanical Engineering1687-81402024-12-011610.1177/16878132241307714Modeling and simulation of residual stress in metal cutting process: A reviewRuihu ZhouDue to the complexity of analyzing residual stress, which involves numerous cutting parameters encompassing both mechanical and thermal stresses, various modeling and simulation methods, including analytical, numerical, and machine learning approaches have been summarized. An analytical model for predicting 2D orthogonal cutting and 3D milling residual stress is presented based on the cutting mechanism as well as the loading and unloading history of the stress field. The advancement in computational methods has prompted a review of finite element methods and mesh-free methods along with their principles, advantages, disadvantages, and application fields. Furthermore, machine learning models are employed to predict and control cutting residual stress based on data-driven approaches. These include support vector regression machines, artificial neural networks, and gradient boosted trees. A significant challenge for future work lies in addressing multi-scale size cutting residual stresses through hybrid methodologies.https://doi.org/10.1177/16878132241307714 |
| spellingShingle | Ruihu Zhou Modeling and simulation of residual stress in metal cutting process: A review Advances in Mechanical Engineering |
| title | Modeling and simulation of residual stress in metal cutting process: A review |
| title_full | Modeling and simulation of residual stress in metal cutting process: A review |
| title_fullStr | Modeling and simulation of residual stress in metal cutting process: A review |
| title_full_unstemmed | Modeling and simulation of residual stress in metal cutting process: A review |
| title_short | Modeling and simulation of residual stress in metal cutting process: A review |
| title_sort | modeling and simulation of residual stress in metal cutting process a review |
| url | https://doi.org/10.1177/16878132241307714 |
| work_keys_str_mv | AT ruihuzhou modelingandsimulationofresidualstressinmetalcuttingprocessareview |