Experimental Study on the Influence of Lubrication Condition on Scuffing Damage of Gear Under Low Speed and Heavy Load

In order to study the influence of lubrication conditions on the scuffing damage of gear under low speed and heavy load, the meshing of gear teeth is simulated by a pair of ring specimens in rolling and sliding contact, and the scuffing tests of 18CrNiMo7-6 carburized steel gear material under diffe...

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Main Authors: Chao Chen, Lubing Shi, Jiqiang Li, Zhongming Liu
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2021-05-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2021.05.013
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author Chao Chen
Lubing Shi
Jiqiang Li
Zhongming Liu
author_facet Chao Chen
Lubing Shi
Jiqiang Li
Zhongming Liu
author_sort Chao Chen
collection DOAJ
description In order to study the influence of lubrication conditions on the scuffing damage of gear under low speed and heavy load, the meshing of gear teeth is simulated by a pair of ring specimens in rolling and sliding contact, and the scuffing tests of 18CrNiMo7-6 carburized steel gear material under different lubrication conditions are carried out on MJP-30A rolling wear testing machine. The variation of friction coefficient among different tests and the surface morphology of the specimens after tests are analyzed. The results show that the contact stress of scuffing damage is 1 927 MPa under the dry friction condition, and the friction coefficient decreases with the increase of contact stress before scuffing damage occurs. Under the good lubrication, no scuffing occurs even when the contact stress is increased as high as 3 047 MPa, and the friction coefficient decreases with the increase of contact stress during the test. Under the condition of oil scarcity, the friction coefficient increases obviously with the increase of oil scarcity, and the scuffing damage occurs only when the friction coefficient almost increases to the level of dry friction coefficient. Therefore, in order to avoid the scuffing damage of the gear tooth surfaces in the operation under low speed and heavy load, the lubrication status should be taken as an important monitoring index of preventing the serious starvation of lubrication or dry friction contact from occurring in the meshing of tooth surfaces.
format Article
id doaj-art-2e37a21ff9b44f969170b522e48b6459
institution Kabale University
issn 1004-2539
language zho
publishDate 2021-05-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-2e37a21ff9b44f969170b522e48b64592025-01-10T14:49:15ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392021-05-0145909510228039Experimental Study on the Influence of Lubrication Condition on Scuffing Damage of Gear Under Low Speed and Heavy LoadChao ChenLubing ShiJiqiang LiZhongming LiuIn order to study the influence of lubrication conditions on the scuffing damage of gear under low speed and heavy load, the meshing of gear teeth is simulated by a pair of ring specimens in rolling and sliding contact, and the scuffing tests of 18CrNiMo7-6 carburized steel gear material under different lubrication conditions are carried out on MJP-30A rolling wear testing machine. The variation of friction coefficient among different tests and the surface morphology of the specimens after tests are analyzed. The results show that the contact stress of scuffing damage is 1 927 MPa under the dry friction condition, and the friction coefficient decreases with the increase of contact stress before scuffing damage occurs. Under the good lubrication, no scuffing occurs even when the contact stress is increased as high as 3 047 MPa, and the friction coefficient decreases with the increase of contact stress during the test. Under the condition of oil scarcity, the friction coefficient increases obviously with the increase of oil scarcity, and the scuffing damage occurs only when the friction coefficient almost increases to the level of dry friction coefficient. Therefore, in order to avoid the scuffing damage of the gear tooth surfaces in the operation under low speed and heavy load, the lubrication status should be taken as an important monitoring index of preventing the serious starvation of lubrication or dry friction contact from occurring in the meshing of tooth surfaces.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2021.05.013Lubrication conditionGearScuffingLow speed and heavy load
spellingShingle Chao Chen
Lubing Shi
Jiqiang Li
Zhongming Liu
Experimental Study on the Influence of Lubrication Condition on Scuffing Damage of Gear Under Low Speed and Heavy Load
Jixie chuandong
Lubrication condition
Gear
Scuffing
Low speed and heavy load
title Experimental Study on the Influence of Lubrication Condition on Scuffing Damage of Gear Under Low Speed and Heavy Load
title_full Experimental Study on the Influence of Lubrication Condition on Scuffing Damage of Gear Under Low Speed and Heavy Load
title_fullStr Experimental Study on the Influence of Lubrication Condition on Scuffing Damage of Gear Under Low Speed and Heavy Load
title_full_unstemmed Experimental Study on the Influence of Lubrication Condition on Scuffing Damage of Gear Under Low Speed and Heavy Load
title_short Experimental Study on the Influence of Lubrication Condition on Scuffing Damage of Gear Under Low Speed and Heavy Load
title_sort experimental study on the influence of lubrication condition on scuffing damage of gear under low speed and heavy load
topic Lubrication condition
Gear
Scuffing
Low speed and heavy load
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2021.05.013
work_keys_str_mv AT chaochen experimentalstudyontheinfluenceoflubricationconditiononscuffingdamageofgearunderlowspeedandheavyload
AT lubingshi experimentalstudyontheinfluenceoflubricationconditiononscuffingdamageofgearunderlowspeedandheavyload
AT jiqiangli experimentalstudyontheinfluenceoflubricationconditiononscuffingdamageofgearunderlowspeedandheavyload
AT zhongmingliu experimentalstudyontheinfluenceoflubricationconditiononscuffingdamageofgearunderlowspeedandheavyload