THERMAL CHARACTERISTIC ANALYSIS METHOD OF MOTORIZED SPINDLE BASED ON THERMAL LOAD OPTIMIZATION CORRECTION

For the inaccuracy of empirical heat loads for spindle thermal simulations,a thermal simulation analysis method onto motorized spindle unit is proposed.Firstly,the fluid-solid-heat coupling simulation model of the motorized spindle unit is established by Ansys Workbench,with the coolant dynamic heat...

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Main Authors: MENG LingCong, LI ChenTao, YU Bing, LIU Teng, ZHANG JianJun
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2020-01-01
Series:Jixie qiangdu
Subjects:
Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2020.06.025
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author MENG LingCong
LI ChenTao
YU Bing
LIU Teng
ZHANG JianJun
author_facet MENG LingCong
LI ChenTao
YU Bing
LIU Teng
ZHANG JianJun
author_sort MENG LingCong
collection DOAJ
description For the inaccuracy of empirical heat loads for spindle thermal simulations,a thermal simulation analysis method onto motorized spindle unit is proposed.Firstly,the fluid-solid-heat coupling simulation model of the motorized spindle unit is established by Ansys Workbench,with the coolant dynamic heat transfer and thermal resistances of bearing inner-spindle shaft and outer rings-bearing housing being considered.Secondly,based on the simulation model,genetic algorithm is used to optimize and correct the heat generation values of spindle motor/beairngs and ambient heat transfer coefficients.The corrected values above are used as thermal loads for thermal simulation modeling of motorized spindle unit.Based on the model,the dynamic relationship between the heat dissipation power of the coolants and the heat generation power of spindle motor/beairngs is studied.Finally,the model accuracy is verified by the spindle temperature testing experiment.The results show that the optimization correction model can effectively improve the temperature field simulation accuracy of the motorized spindle unit,and the spindle structure and the coolant reach the optimal heat-heating balance when the coolant supply temperature is about 2℃ lower than the ambient temperature.
format Article
id doaj-art-2dae5c5397924fff8f179e2ac216c98e
institution Kabale University
issn 1001-9669
language zho
publishDate 2020-01-01
publisher Editorial Office of Journal of Mechanical Strength
record_format Article
series Jixie qiangdu
spelling doaj-art-2dae5c5397924fff8f179e2ac216c98e2025-01-15T02:27:02ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692020-01-01421445145230609654THERMAL CHARACTERISTIC ANALYSIS METHOD OF MOTORIZED SPINDLE BASED ON THERMAL LOAD OPTIMIZATION CORRECTIONMENG LingCongLI ChenTaoYU BingLIU TengZHANG JianJunFor the inaccuracy of empirical heat loads for spindle thermal simulations,a thermal simulation analysis method onto motorized spindle unit is proposed.Firstly,the fluid-solid-heat coupling simulation model of the motorized spindle unit is established by Ansys Workbench,with the coolant dynamic heat transfer and thermal resistances of bearing inner-spindle shaft and outer rings-bearing housing being considered.Secondly,based on the simulation model,genetic algorithm is used to optimize and correct the heat generation values of spindle motor/beairngs and ambient heat transfer coefficients.The corrected values above are used as thermal loads for thermal simulation modeling of motorized spindle unit.Based on the model,the dynamic relationship between the heat dissipation power of the coolants and the heat generation power of spindle motor/beairngs is studied.Finally,the model accuracy is verified by the spindle temperature testing experiment.The results show that the optimization correction model can effectively improve the temperature field simulation accuracy of the motorized spindle unit,and the spindle structure and the coolant reach the optimal heat-heating balance when the coolant supply temperature is about 2℃ lower than the ambient temperature.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2020.06.025Motorized spindle unitAnsys workbenchFluid-solid-heat couplingThermal loadGenetic algorithm
spellingShingle MENG LingCong
LI ChenTao
YU Bing
LIU Teng
ZHANG JianJun
THERMAL CHARACTERISTIC ANALYSIS METHOD OF MOTORIZED SPINDLE BASED ON THERMAL LOAD OPTIMIZATION CORRECTION
Jixie qiangdu
Motorized spindle unit
Ansys workbench
Fluid-solid-heat coupling
Thermal load
Genetic algorithm
title THERMAL CHARACTERISTIC ANALYSIS METHOD OF MOTORIZED SPINDLE BASED ON THERMAL LOAD OPTIMIZATION CORRECTION
title_full THERMAL CHARACTERISTIC ANALYSIS METHOD OF MOTORIZED SPINDLE BASED ON THERMAL LOAD OPTIMIZATION CORRECTION
title_fullStr THERMAL CHARACTERISTIC ANALYSIS METHOD OF MOTORIZED SPINDLE BASED ON THERMAL LOAD OPTIMIZATION CORRECTION
title_full_unstemmed THERMAL CHARACTERISTIC ANALYSIS METHOD OF MOTORIZED SPINDLE BASED ON THERMAL LOAD OPTIMIZATION CORRECTION
title_short THERMAL CHARACTERISTIC ANALYSIS METHOD OF MOTORIZED SPINDLE BASED ON THERMAL LOAD OPTIMIZATION CORRECTION
title_sort thermal characteristic analysis method of motorized spindle based on thermal load optimization correction
topic Motorized spindle unit
Ansys workbench
Fluid-solid-heat coupling
Thermal load
Genetic algorithm
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2020.06.025
work_keys_str_mv AT menglingcong thermalcharacteristicanalysismethodofmotorizedspindlebasedonthermalloadoptimizationcorrection
AT lichentao thermalcharacteristicanalysismethodofmotorizedspindlebasedonthermalloadoptimizationcorrection
AT yubing thermalcharacteristicanalysismethodofmotorizedspindlebasedonthermalloadoptimizationcorrection
AT liuteng thermalcharacteristicanalysismethodofmotorizedspindlebasedonthermalloadoptimizationcorrection
AT zhangjianjun thermalcharacteristicanalysismethodofmotorizedspindlebasedonthermalloadoptimizationcorrection