THERMAL CHARACTERISTIC ANALYSIS METHOD OF MOTORIZED SPINDLE BASED ON THERMAL LOAD OPTIMIZATION CORRECTION
For the inaccuracy of empirical heat loads for spindle thermal simulations,a thermal simulation analysis method onto motorized spindle unit is proposed.Firstly,the fluid-solid-heat coupling simulation model of the motorized spindle unit is established by Ansys Workbench,with the coolant dynamic heat...
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Editorial Office of Journal of Mechanical Strength
2020-01-01
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Series: | Jixie qiangdu |
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Online Access: | http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2020.06.025 |
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author | MENG LingCong LI ChenTao YU Bing LIU Teng ZHANG JianJun |
author_facet | MENG LingCong LI ChenTao YU Bing LIU Teng ZHANG JianJun |
author_sort | MENG LingCong |
collection | DOAJ |
description | For the inaccuracy of empirical heat loads for spindle thermal simulations,a thermal simulation analysis method onto motorized spindle unit is proposed.Firstly,the fluid-solid-heat coupling simulation model of the motorized spindle unit is established by Ansys Workbench,with the coolant dynamic heat transfer and thermal resistances of bearing inner-spindle shaft and outer rings-bearing housing being considered.Secondly,based on the simulation model,genetic algorithm is used to optimize and correct the heat generation values of spindle motor/beairngs and ambient heat transfer coefficients.The corrected values above are used as thermal loads for thermal simulation modeling of motorized spindle unit.Based on the model,the dynamic relationship between the heat dissipation power of the coolants and the heat generation power of spindle motor/beairngs is studied.Finally,the model accuracy is verified by the spindle temperature testing experiment.The results show that the optimization correction model can effectively improve the temperature field simulation accuracy of the motorized spindle unit,and the spindle structure and the coolant reach the optimal heat-heating balance when the coolant supply temperature is about 2℃ lower than the ambient temperature. |
format | Article |
id | doaj-art-2dae5c5397924fff8f179e2ac216c98e |
institution | Kabale University |
issn | 1001-9669 |
language | zho |
publishDate | 2020-01-01 |
publisher | Editorial Office of Journal of Mechanical Strength |
record_format | Article |
series | Jixie qiangdu |
spelling | doaj-art-2dae5c5397924fff8f179e2ac216c98e2025-01-15T02:27:02ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692020-01-01421445145230609654THERMAL CHARACTERISTIC ANALYSIS METHOD OF MOTORIZED SPINDLE BASED ON THERMAL LOAD OPTIMIZATION CORRECTIONMENG LingCongLI ChenTaoYU BingLIU TengZHANG JianJunFor the inaccuracy of empirical heat loads for spindle thermal simulations,a thermal simulation analysis method onto motorized spindle unit is proposed.Firstly,the fluid-solid-heat coupling simulation model of the motorized spindle unit is established by Ansys Workbench,with the coolant dynamic heat transfer and thermal resistances of bearing inner-spindle shaft and outer rings-bearing housing being considered.Secondly,based on the simulation model,genetic algorithm is used to optimize and correct the heat generation values of spindle motor/beairngs and ambient heat transfer coefficients.The corrected values above are used as thermal loads for thermal simulation modeling of motorized spindle unit.Based on the model,the dynamic relationship between the heat dissipation power of the coolants and the heat generation power of spindle motor/beairngs is studied.Finally,the model accuracy is verified by the spindle temperature testing experiment.The results show that the optimization correction model can effectively improve the temperature field simulation accuracy of the motorized spindle unit,and the spindle structure and the coolant reach the optimal heat-heating balance when the coolant supply temperature is about 2℃ lower than the ambient temperature.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2020.06.025Motorized spindle unitAnsys workbenchFluid-solid-heat couplingThermal loadGenetic algorithm |
spellingShingle | MENG LingCong LI ChenTao YU Bing LIU Teng ZHANG JianJun THERMAL CHARACTERISTIC ANALYSIS METHOD OF MOTORIZED SPINDLE BASED ON THERMAL LOAD OPTIMIZATION CORRECTION Jixie qiangdu Motorized spindle unit Ansys workbench Fluid-solid-heat coupling Thermal load Genetic algorithm |
title | THERMAL CHARACTERISTIC ANALYSIS METHOD OF MOTORIZED SPINDLE BASED ON THERMAL LOAD OPTIMIZATION CORRECTION |
title_full | THERMAL CHARACTERISTIC ANALYSIS METHOD OF MOTORIZED SPINDLE BASED ON THERMAL LOAD OPTIMIZATION CORRECTION |
title_fullStr | THERMAL CHARACTERISTIC ANALYSIS METHOD OF MOTORIZED SPINDLE BASED ON THERMAL LOAD OPTIMIZATION CORRECTION |
title_full_unstemmed | THERMAL CHARACTERISTIC ANALYSIS METHOD OF MOTORIZED SPINDLE BASED ON THERMAL LOAD OPTIMIZATION CORRECTION |
title_short | THERMAL CHARACTERISTIC ANALYSIS METHOD OF MOTORIZED SPINDLE BASED ON THERMAL LOAD OPTIMIZATION CORRECTION |
title_sort | thermal characteristic analysis method of motorized spindle based on thermal load optimization correction |
topic | Motorized spindle unit Ansys workbench Fluid-solid-heat coupling Thermal load Genetic algorithm |
url | http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2020.06.025 |
work_keys_str_mv | AT menglingcong thermalcharacteristicanalysismethodofmotorizedspindlebasedonthermalloadoptimizationcorrection AT lichentao thermalcharacteristicanalysismethodofmotorizedspindlebasedonthermalloadoptimizationcorrection AT yubing thermalcharacteristicanalysismethodofmotorizedspindlebasedonthermalloadoptimizationcorrection AT liuteng thermalcharacteristicanalysismethodofmotorizedspindlebasedonthermalloadoptimizationcorrection AT zhangjianjun thermalcharacteristicanalysismethodofmotorizedspindlebasedonthermalloadoptimizationcorrection |