METHOD OF CALCULATING THE DESIGN PARAMETERS OF A MODULATOR ANTI-LOCK BRAKING SYSTEM WITH A HIGH FLOW OF WORKING FLUID

The design dimensions of the executive hydraulic cylinders of the brake system of heavy-duty mining dump trucks cause high fluid flow during the braking process. Therefore, dimensions of the anti-blocking system modulator spool pair require unique electromagnets or hydraulic amplifiers to control. T...

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Main Authors: Mikhail ZHILEVICH, Sergey ERMILOV, Denis KAPSKI, Yuriy VOVK, Oleg LYASHUK, Iryna VOVK
Format: Article
Language:English
Published: Silesian University of Technology 2021-03-01
Series:Scientific Journal of Silesian University of Technology. Series Transport
Subjects:
Online Access:http://sjsutst.polsl.pl/archives/2021/vol110/199_SJSUTST110_2021_Zhilevich_Ermilov_Kapski_Vovk_Lyashuk_Vovk.pdf
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author Mikhail ZHILEVICH
Sergey ERMILOV
Denis KAPSKI
Yuriy VOVK
Oleg LYASHUK
Iryna VOVK
author_facet Mikhail ZHILEVICH
Sergey ERMILOV
Denis KAPSKI
Yuriy VOVK
Oleg LYASHUK
Iryna VOVK
author_sort Mikhail ZHILEVICH
collection DOAJ
description The design dimensions of the executive hydraulic cylinders of the brake system of heavy-duty mining dump trucks cause high fluid flow during the braking process. Therefore, dimensions of the anti-blocking system modulator spool pair require unique electromagnets or hydraulic amplifiers to control. These solutions do not allow the required modulator performance. Thus, a modulator scheme with a division of the flow of fluid from the source to the brake cylinders was developed. This scheme allows during emergency braking passing, an additional amount of fluid to cylinders through the valve, installed parallel to the main valve upon pressure increase phase and controlled by the pressure difference. The task is to develop a method for calculating the main structural dimensions of a modulator. The calculation of the valve of the second cascade, installed in parallel to the main stage, is carried out for the emergency braking mode with the maximum flow rate to ensure the required performance of the braking system. The balance of fluid flows equations is compiled at the key points. The flow rate of the fluid through each of the valves is determined by the Torricelli formula, and the pressure difference across the valves is assuned equal. The obtained relations allows building a family of Q-p curves, which can be used to select the diameter and stroke of the additional valve depending on the flow rate in the brake system.
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institution Kabale University
issn 0209-3324
2450-1549
language English
publishDate 2021-03-01
publisher Silesian University of Technology
record_format Article
series Scientific Journal of Silesian University of Technology. Series Transport
spelling doaj-art-2ac0721bd62b4b7cb3c2eae5ab2325ef2025-01-02T06:51:30ZengSilesian University of TechnologyScientific Journal of Silesian University of Technology. Series Transport0209-33242450-15492021-03-0111019921010.20858/sjsutst.2021.110.16METHOD OF CALCULATING THE DESIGN PARAMETERS OF A MODULATOR ANTI-LOCK BRAKING SYSTEM WITH A HIGH FLOW OF WORKING FLUIDMikhail ZHILEVICHSergey ERMILOVDenis KAPSKIYuriy VOVKOleg LYASHUKIryna VOVKThe design dimensions of the executive hydraulic cylinders of the brake system of heavy-duty mining dump trucks cause high fluid flow during the braking process. Therefore, dimensions of the anti-blocking system modulator spool pair require unique electromagnets or hydraulic amplifiers to control. These solutions do not allow the required modulator performance. Thus, a modulator scheme with a division of the flow of fluid from the source to the brake cylinders was developed. This scheme allows during emergency braking passing, an additional amount of fluid to cylinders through the valve, installed parallel to the main valve upon pressure increase phase and controlled by the pressure difference. The task is to develop a method for calculating the main structural dimensions of a modulator. The calculation of the valve of the second cascade, installed in parallel to the main stage, is carried out for the emergency braking mode with the maximum flow rate to ensure the required performance of the braking system. The balance of fluid flows equations is compiled at the key points. The flow rate of the fluid through each of the valves is determined by the Torricelli formula, and the pressure difference across the valves is assuned equal. The obtained relations allows building a family of Q-p curves, which can be used to select the diameter and stroke of the additional valve depending on the flow rate in the brake system.http://sjsutst.polsl.pl/archives/2021/vol110/199_SJSUTST110_2021_Zhilevich_Ermilov_Kapski_Vovk_Lyashuk_Vovk.pdfanti-lock braking systemhydraulic brake systemmodulatormethod of calculatingdump truck
spellingShingle Mikhail ZHILEVICH
Sergey ERMILOV
Denis KAPSKI
Yuriy VOVK
Oleg LYASHUK
Iryna VOVK
METHOD OF CALCULATING THE DESIGN PARAMETERS OF A MODULATOR ANTI-LOCK BRAKING SYSTEM WITH A HIGH FLOW OF WORKING FLUID
Scientific Journal of Silesian University of Technology. Series Transport
anti-lock braking system
hydraulic brake system
modulator
method of calculating
dump truck
title METHOD OF CALCULATING THE DESIGN PARAMETERS OF A MODULATOR ANTI-LOCK BRAKING SYSTEM WITH A HIGH FLOW OF WORKING FLUID
title_full METHOD OF CALCULATING THE DESIGN PARAMETERS OF A MODULATOR ANTI-LOCK BRAKING SYSTEM WITH A HIGH FLOW OF WORKING FLUID
title_fullStr METHOD OF CALCULATING THE DESIGN PARAMETERS OF A MODULATOR ANTI-LOCK BRAKING SYSTEM WITH A HIGH FLOW OF WORKING FLUID
title_full_unstemmed METHOD OF CALCULATING THE DESIGN PARAMETERS OF A MODULATOR ANTI-LOCK BRAKING SYSTEM WITH A HIGH FLOW OF WORKING FLUID
title_short METHOD OF CALCULATING THE DESIGN PARAMETERS OF A MODULATOR ANTI-LOCK BRAKING SYSTEM WITH A HIGH FLOW OF WORKING FLUID
title_sort method of calculating the design parameters of a modulator anti lock braking system with a high flow of working fluid
topic anti-lock braking system
hydraulic brake system
modulator
method of calculating
dump truck
url http://sjsutst.polsl.pl/archives/2021/vol110/199_SJSUTST110_2021_Zhilevich_Ermilov_Kapski_Vovk_Lyashuk_Vovk.pdf
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