Enhanced friction and wear behavior of submicron WC-reinforced Cu matrix composites at various temperatures

In this study, submicron tungsten carbide (WC)-reinforced Cu matrix composites (WC/Cu) were fabricated using an extensible manufacturing process (flake powder metallurgy of WC/Cu master alloy, casting and cold rolling of WC/Cu ingots). X-ray diffraction (XRD), energy dispersive spectroscopy (EDS) an...

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Main Authors: Zhimin Zhang, Shixin Xu, Kailing Xiang, Ning Guo, Liming Zhong, Ke Feng, Ke Zhu, Yake Wu, Feng Jiang
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Journal of Materials Research and Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425000675
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author Zhimin Zhang
Shixin Xu
Kailing Xiang
Ning Guo
Liming Zhong
Ke Feng
Ke Zhu
Yake Wu
Feng Jiang
author_facet Zhimin Zhang
Shixin Xu
Kailing Xiang
Ning Guo
Liming Zhong
Ke Feng
Ke Zhu
Yake Wu
Feng Jiang
author_sort Zhimin Zhang
collection DOAJ
description In this study, submicron tungsten carbide (WC)-reinforced Cu matrix composites (WC/Cu) were fabricated using an extensible manufacturing process (flake powder metallurgy of WC/Cu master alloy, casting and cold rolling of WC/Cu ingots). X-ray diffraction (XRD), energy dispersive spectroscopy (EDS) and electron backscatter diffraction (EBSD) techniques were jointly employed to characterize phases and microstructures of the as-cast and rolled WC/Cu composites. The friction and wear behavior of these composites was investigated at different temperatures (25, 100, and 300 °C). The results indicate that a significant amount of submicron WC particles was successfully incorporated into the Cu matrix. As cold rolling deformation increases, the pseudo-dispersion of WC particles diminishes, resulting in a more uniform particle distribution. A comparison of wear volume losses under various conditions shows a significant improvement in the wear resistance of the WC/Cu composite compared to pure Cu. Notably, the NC1 (with a 20% rolling reduction) and NC2 (with an 80% rolling reduction) samples exhibit outstanding wear resistance at 300 °C, with lower wear volume loss than at 25 and 100 °C. Such improvement is attributed to the reinforcement of the oxide film at 300 °C by the addition of submicron WC particles.
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issn 2238-7854
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publishDate 2025-03-01
publisher Elsevier
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series Journal of Materials Research and Technology
spelling doaj-art-29e5cb53a2c14e9c80dbe8ffc668b9fd2025-01-15T04:11:41ZengElsevierJournal of Materials Research and Technology2238-78542025-03-0135523534Enhanced friction and wear behavior of submicron WC-reinforced Cu matrix composites at various temperaturesZhimin Zhang0Shixin Xu1Kailing Xiang2Ning Guo3Liming Zhong4Ke Feng5Ke Zhu6Yake Wu7Feng Jiang8Nano & New Materials Research Division, CISDI Research & Development Co., Ltd, Chongqing, 401122, China; Corresponding author.Nano & New Materials Research Division, CISDI Research & Development Co., Ltd, Chongqing, 401122, ChinaCISDI Shanghai Research and Development Institute, Shanghai, 200940, ChinaSchool of Materials and Energy, Southwest University, Chongqing, 400715, ChinaSchool of Materials and Energy, Southwest University, Chongqing, 400715, ChinaNano & New Materials Research Division, CISDI Research & Development Co., Ltd, Chongqing, 401122, ChinaNano & New Materials Research Division, CISDI Research & Development Co., Ltd, Chongqing, 401122, ChinaState Key Laboratory for Mechanical Behavior of Materials, Xi'an Jiaotong University, Xi'an, 710049, ChinaState Key Laboratory for Mechanical Behavior of Materials, Xi'an Jiaotong University, Xi'an, 710049, China; Corresponding author.In this study, submicron tungsten carbide (WC)-reinforced Cu matrix composites (WC/Cu) were fabricated using an extensible manufacturing process (flake powder metallurgy of WC/Cu master alloy, casting and cold rolling of WC/Cu ingots). X-ray diffraction (XRD), energy dispersive spectroscopy (EDS) and electron backscatter diffraction (EBSD) techniques were jointly employed to characterize phases and microstructures of the as-cast and rolled WC/Cu composites. The friction and wear behavior of these composites was investigated at different temperatures (25, 100, and 300 °C). The results indicate that a significant amount of submicron WC particles was successfully incorporated into the Cu matrix. As cold rolling deformation increases, the pseudo-dispersion of WC particles diminishes, resulting in a more uniform particle distribution. A comparison of wear volume losses under various conditions shows a significant improvement in the wear resistance of the WC/Cu composite compared to pure Cu. Notably, the NC1 (with a 20% rolling reduction) and NC2 (with an 80% rolling reduction) samples exhibit outstanding wear resistance at 300 °C, with lower wear volume loss than at 25 and 100 °C. Such improvement is attributed to the reinforcement of the oxide film at 300 °C by the addition of submicron WC particles.http://www.sciencedirect.com/science/article/pii/S2238785425000675Cu matrix compositeSubmicron particlesWearCold rolling
spellingShingle Zhimin Zhang
Shixin Xu
Kailing Xiang
Ning Guo
Liming Zhong
Ke Feng
Ke Zhu
Yake Wu
Feng Jiang
Enhanced friction and wear behavior of submicron WC-reinforced Cu matrix composites at various temperatures
Journal of Materials Research and Technology
Cu matrix composite
Submicron particles
Wear
Cold rolling
title Enhanced friction and wear behavior of submicron WC-reinforced Cu matrix composites at various temperatures
title_full Enhanced friction and wear behavior of submicron WC-reinforced Cu matrix composites at various temperatures
title_fullStr Enhanced friction and wear behavior of submicron WC-reinforced Cu matrix composites at various temperatures
title_full_unstemmed Enhanced friction and wear behavior of submicron WC-reinforced Cu matrix composites at various temperatures
title_short Enhanced friction and wear behavior of submicron WC-reinforced Cu matrix composites at various temperatures
title_sort enhanced friction and wear behavior of submicron wc reinforced cu matrix composites at various temperatures
topic Cu matrix composite
Submicron particles
Wear
Cold rolling
url http://www.sciencedirect.com/science/article/pii/S2238785425000675
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