Studies on the Effect of Baffle Plates in Settling Chamber Performance by CFD and Experimental Analysis

The performance of the settling chamber was examined in two scenarios in this study. In case 1, the settling chamber collection efficiency and flow characteristics were predicted without a baffle plate. In case 2, the settling chamber performance was predicted with the baffle plates. In case 2, two...

Full description

Saved in:
Bibliographic Details
Main Authors: S. Venkatesh, R. Krishnaraj, P. M. Gopal, V. Kavimani
Format: Article
Language:English
Published: Isfahan University of Technology 2025-01-01
Series:Journal of Applied Fluid Mechanics
Subjects:
Online Access:https://www.jafmonline.net/article_2576_e981b6b69a5aca61925026f13af840f8.pdf
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1841559969531428864
author S. Venkatesh
R. Krishnaraj
P. M. Gopal
V. Kavimani
author_facet S. Venkatesh
R. Krishnaraj
P. M. Gopal
V. Kavimani
author_sort S. Venkatesh
collection DOAJ
description The performance of the settling chamber was examined in two scenarios in this study. In case 1, the settling chamber collection efficiency and flow characteristics were predicted without a baffle plate. In case 2, the settling chamber performance was predicted with the baffle plates. In case 2, two baffle plates were placed between the inlet and exit nozzle. The experimental set up was fabricated with the baffle plates to measure the performance. Moreover, the efficiency of the settling chamber was determined for the different inlet velocities. The Variable Frequency Drive (VFD) controller was adopted with the suction fan to vary the inlet velocity. The Reynolds Stress Model (RSM) was used to forecast the settling chamber flow characteristics. In cases 1 and 2, the best capture efficiency results were achieved at 2.5 m/s inlet velocity. The experimental study shows that the settling chamber gathering efficiency was 45% at 52.35µm. It is 44.4% higher than case 1. In CFD analysis, the settling chamber efficiency was 43%. The variation between the experimental and CFD results was 4.4%. The observations show that the pressure drop for the baffle plate setting chamber was increased 4.37 % compared to case1. The maximum settling velocity of the case 1 and case 2 chambers is 1.62 m/s and 2.81 m/s respectively. It indicates that the baffle plate chamber has highest setting velocity. Moreover, the hopper region has highest tangential velocity when introducing the baffle plate. The observations show that the radial velocity is increased in the rectangular wall region compared to hopper region due to the baffle plate.
format Article
id doaj-art-28e0695d06724344aaee27e54fd2c059
institution Kabale University
issn 1735-3572
1735-3645
language English
publishDate 2025-01-01
publisher Isfahan University of Technology
record_format Article
series Journal of Applied Fluid Mechanics
spelling doaj-art-28e0695d06724344aaee27e54fd2c0592025-01-05T06:26:53ZengIsfahan University of TechnologyJournal of Applied Fluid Mechanics1735-35721735-36452025-01-0118356758410.47176/jafm.18.3.28312576Studies on the Effect of Baffle Plates in Settling Chamber Performance by CFD and Experimental AnalysisS. Venkatesh0R. Krishnaraj1P. M. Gopal2V. Kavimani3Department of Mechanical Engineering, Sri Eshwar College of Engineering, Coimbatore, IndiaDepartment of Mechanical Engineering, College of Engineering and Technology, Dambi Dollo University, EthiopiaDepartment of Mechanical Engineering, Karpagam Academy of Higher Education, Coimbatore, IndiaDepartment of Mechanical Engineering, Karpagam Academy of Higher Education, Coimbatore, IndiaThe performance of the settling chamber was examined in two scenarios in this study. In case 1, the settling chamber collection efficiency and flow characteristics were predicted without a baffle plate. In case 2, the settling chamber performance was predicted with the baffle plates. In case 2, two baffle plates were placed between the inlet and exit nozzle. The experimental set up was fabricated with the baffle plates to measure the performance. Moreover, the efficiency of the settling chamber was determined for the different inlet velocities. The Variable Frequency Drive (VFD) controller was adopted with the suction fan to vary the inlet velocity. The Reynolds Stress Model (RSM) was used to forecast the settling chamber flow characteristics. In cases 1 and 2, the best capture efficiency results were achieved at 2.5 m/s inlet velocity. The experimental study shows that the settling chamber gathering efficiency was 45% at 52.35µm. It is 44.4% higher than case 1. In CFD analysis, the settling chamber efficiency was 43%. The variation between the experimental and CFD results was 4.4%. The observations show that the pressure drop for the baffle plate setting chamber was increased 4.37 % compared to case1. The maximum settling velocity of the case 1 and case 2 chambers is 1.62 m/s and 2.81 m/s respectively. It indicates that the baffle plate chamber has highest setting velocity. Moreover, the hopper region has highest tangential velocity when introducing the baffle plate. The observations show that the radial velocity is increased in the rectangular wall region compared to hopper region due to the baffle plate.https://www.jafmonline.net/article_2576_e981b6b69a5aca61925026f13af840f8.pdfbaffle plate effectsflow pattern of particlespressure dropkinetic energy of the particlesterminal settling velocityparticle settling time
spellingShingle S. Venkatesh
R. Krishnaraj
P. M. Gopal
V. Kavimani
Studies on the Effect of Baffle Plates in Settling Chamber Performance by CFD and Experimental Analysis
Journal of Applied Fluid Mechanics
baffle plate effects
flow pattern of particles
pressure drop
kinetic energy of the particles
terminal settling velocity
particle settling time
title Studies on the Effect of Baffle Plates in Settling Chamber Performance by CFD and Experimental Analysis
title_full Studies on the Effect of Baffle Plates in Settling Chamber Performance by CFD and Experimental Analysis
title_fullStr Studies on the Effect of Baffle Plates in Settling Chamber Performance by CFD and Experimental Analysis
title_full_unstemmed Studies on the Effect of Baffle Plates in Settling Chamber Performance by CFD and Experimental Analysis
title_short Studies on the Effect of Baffle Plates in Settling Chamber Performance by CFD and Experimental Analysis
title_sort studies on the effect of baffle plates in settling chamber performance by cfd and experimental analysis
topic baffle plate effects
flow pattern of particles
pressure drop
kinetic energy of the particles
terminal settling velocity
particle settling time
url https://www.jafmonline.net/article_2576_e981b6b69a5aca61925026f13af840f8.pdf
work_keys_str_mv AT svenkatesh studiesontheeffectofbaffleplatesinsettlingchamberperformancebycfdandexperimentalanalysis
AT rkrishnaraj studiesontheeffectofbaffleplatesinsettlingchamberperformancebycfdandexperimentalanalysis
AT pmgopal studiesontheeffectofbaffleplatesinsettlingchamberperformancebycfdandexperimentalanalysis
AT vkavimani studiesontheeffectofbaffleplatesinsettlingchamberperformancebycfdandexperimentalanalysis