Structural Parameter Optimization of a Tomato Robotic Harvesting Arm: Considering Collision-Free Operation Requirements

The current harvesting arms used in harvesting robots are developed based on standard products. Due to design constraints, they are unable to effectively avoid obstacles while harvesting tomatoes in tight spaces. To enhance the robot’s capability in obstacle-avoidance picking of tomato bunches with...

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Main Authors: Chuanlang Peng, Qingchun Feng, Zhengwei Guo, Yuhang Ma, Yajun Li, Yifan Zhang, Liangzheng Gao
Format: Article
Language:English
Published: MDPI AG 2024-11-01
Series:Plants
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Online Access:https://www.mdpi.com/2223-7747/13/22/3211
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author Chuanlang Peng
Qingchun Feng
Zhengwei Guo
Yuhang Ma
Yajun Li
Yifan Zhang
Liangzheng Gao
author_facet Chuanlang Peng
Qingchun Feng
Zhengwei Guo
Yuhang Ma
Yajun Li
Yifan Zhang
Liangzheng Gao
author_sort Chuanlang Peng
collection DOAJ
description The current harvesting arms used in harvesting robots are developed based on standard products. Due to design constraints, they are unable to effectively avoid obstacles while harvesting tomatoes in tight spaces. To enhance the robot’s capability in obstacle-avoidance picking of tomato bunches with various postures, this study proposes a geometric parameter optimization method for a 7 degree of freedom (DOF) robotic arm. This method ensures that the robot can reach a predetermined workspace with a more compact arm configuration. The optimal picking posture for the end-effector is determined by analyzing the spatial distribution of tomato bunches, the main stem position, and peduncle posture, enabling a quantitative description of the obstacle-avoidance workspace. The denavit–hartenberg (D-H) model of the harvesting arm and the expected collision-free workspace are set as constraints. The compactness of the arm and the accessibility of the harvesting space serve as the optimization objectives. The Non-dominated Sorting Genetic Algorithm II (NSGA-II) multi-objective genetic algorithm is employed to optimize the arm length, and the results were validated through a virtual experiment using workspace traversal. The results indicate that the optimized structure of the tomato harvesting arm is compact, with a reachability of 92.88% in the workspace, based on the collision-free harvesting criteria. This study offers a reference for structural parameter optimization of robotic arms specialized in fruit and vegetable harvesting.
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spelling doaj-art-26e1de3a565843f9b86be5de5a2587d92024-11-26T18:18:57ZengMDPI AGPlants2223-77472024-11-011322321110.3390/plants13223211Structural Parameter Optimization of a Tomato Robotic Harvesting Arm: Considering Collision-Free Operation RequirementsChuanlang Peng0Qingchun Feng1Zhengwei Guo2Yuhang Ma3Yajun Li4Yifan Zhang5Liangzheng Gao6College of Mechanical and Electrical Engineering, Xinjiang Agricultural University, Urumqi 830052, ChinaCollege of Mechanical and Electrical Engineering, Xinjiang Agricultural University, Urumqi 830052, ChinaIntelligent Equipment Research Center, Beijing Academy of Agriculture and Forestry Sciences, Beijing 100097, ChinaIntelligent Equipment Research Center, Beijing Academy of Agriculture and Forestry Sciences, Beijing 100097, ChinaIntelligent Equipment Research Center, Beijing Academy of Agriculture and Forestry Sciences, Beijing 100097, ChinaIntelligent Equipment Research Center, Beijing Academy of Agriculture and Forestry Sciences, Beijing 100097, ChinaIntelligent Equipment Research Center, Beijing Academy of Agriculture and Forestry Sciences, Beijing 100097, ChinaThe current harvesting arms used in harvesting robots are developed based on standard products. Due to design constraints, they are unable to effectively avoid obstacles while harvesting tomatoes in tight spaces. To enhance the robot’s capability in obstacle-avoidance picking of tomato bunches with various postures, this study proposes a geometric parameter optimization method for a 7 degree of freedom (DOF) robotic arm. This method ensures that the robot can reach a predetermined workspace with a more compact arm configuration. The optimal picking posture for the end-effector is determined by analyzing the spatial distribution of tomato bunches, the main stem position, and peduncle posture, enabling a quantitative description of the obstacle-avoidance workspace. The denavit–hartenberg (D-H) model of the harvesting arm and the expected collision-free workspace are set as constraints. The compactness of the arm and the accessibility of the harvesting space serve as the optimization objectives. The Non-dominated Sorting Genetic Algorithm II (NSGA-II) multi-objective genetic algorithm is employed to optimize the arm length, and the results were validated through a virtual experiment using workspace traversal. The results indicate that the optimized structure of the tomato harvesting arm is compact, with a reachability of 92.88% in the workspace, based on the collision-free harvesting criteria. This study offers a reference for structural parameter optimization of robotic arms specialized in fruit and vegetable harvesting.https://www.mdpi.com/2223-7747/13/22/3211tomatoharvesting robotrobotic armstructural parameter optimizationcollision-free
spellingShingle Chuanlang Peng
Qingchun Feng
Zhengwei Guo
Yuhang Ma
Yajun Li
Yifan Zhang
Liangzheng Gao
Structural Parameter Optimization of a Tomato Robotic Harvesting Arm: Considering Collision-Free Operation Requirements
Plants
tomato
harvesting robot
robotic arm
structural parameter optimization
collision-free
title Structural Parameter Optimization of a Tomato Robotic Harvesting Arm: Considering Collision-Free Operation Requirements
title_full Structural Parameter Optimization of a Tomato Robotic Harvesting Arm: Considering Collision-Free Operation Requirements
title_fullStr Structural Parameter Optimization of a Tomato Robotic Harvesting Arm: Considering Collision-Free Operation Requirements
title_full_unstemmed Structural Parameter Optimization of a Tomato Robotic Harvesting Arm: Considering Collision-Free Operation Requirements
title_short Structural Parameter Optimization of a Tomato Robotic Harvesting Arm: Considering Collision-Free Operation Requirements
title_sort structural parameter optimization of a tomato robotic harvesting arm considering collision free operation requirements
topic tomato
harvesting robot
robotic arm
structural parameter optimization
collision-free
url https://www.mdpi.com/2223-7747/13/22/3211
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