Research progress in additive manufacturing for repair technology of single crystal superalloy turbine rotor blades for aero-engine

Single crystal superalloy turbine rotor blade is one of the core hot-end components of the aero-engine, which has a decisive role in the thrust and performance of the aero-engine. Additive manufacturing for repair technology is one of the most challenging tasks in the special machining of aviation e...

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Main Authors: QIN Renyao, QU Zhiqi, CHEN Bingqing, SUN Bingbing, ZHANG Xuejun, ZHANG Guohui
Format: Article
Language:zho
Published: Journal of Materials Engineering 2024-12-01
Series:Cailiao gongcheng
Subjects:
Online Access:https://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2024.000548
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author QIN Renyao
QU Zhiqi
CHEN Bingqing
SUN Bingbing
ZHANG Xuejun
ZHANG Guohui
author_facet QIN Renyao
QU Zhiqi
CHEN Bingqing
SUN Bingbing
ZHANG Xuejun
ZHANG Guohui
author_sort QIN Renyao
collection DOAJ
description Single crystal superalloy turbine rotor blade is one of the core hot-end components of the aero-engine, which has a decisive role in the thrust and performance of the aero-engine. Additive manufacturing for repair technology is one of the most challenging tasks in the special machining of aviation equipment. In this paper, the repair processes and their application for single crystal superalloy turbine rotor blades were systematically reviewed. Aiming at the problems of hot cracking defect, the cracking formation mechanism, key influencing factors, and control methods were summarized. In addition, the research progress in microstructure and mechanical properties of single crystal superalloys repaired by additive manufacturing technology are summed up. Furthermore, the prospective developing direction of single crystal superalloy turbine rotor blade repair is indicated. Specific filler material composition design, new process development, and multi-objective collaborative optimization based on deep learning are considered to be important future research directions.
format Article
id doaj-art-26da291e5f3d4395b872c0017d2126f6
institution Kabale University
issn 1001-4381
language zho
publishDate 2024-12-01
publisher Journal of Materials Engineering
record_format Article
series Cailiao gongcheng
spelling doaj-art-26da291e5f3d4395b872c0017d2126f62024-12-20T05:49:37ZzhoJournal of Materials EngineeringCailiao gongcheng1001-43812024-12-01521211410.11868/j.issn.1001-4381.2024.0005481001-4381(2024)12-0001-14Research progress in additive manufacturing for repair technology of single crystal superalloy turbine rotor blades for aero-engineQIN RenyaoQU ZhiqiCHEN BingqingSUN BingbingZHANG XuejunZHANG GuohuiSingle crystal superalloy turbine rotor blade is one of the core hot-end components of the aero-engine, which has a decisive role in the thrust and performance of the aero-engine. Additive manufacturing for repair technology is one of the most challenging tasks in the special machining of aviation equipment. In this paper, the repair processes and their application for single crystal superalloy turbine rotor blades were systematically reviewed. Aiming at the problems of hot cracking defect, the cracking formation mechanism, key influencing factors, and control methods were summarized. In addition, the research progress in microstructure and mechanical properties of single crystal superalloys repaired by additive manufacturing technology are summed up. Furthermore, the prospective developing direction of single crystal superalloy turbine rotor blade repair is indicated. Specific filler material composition design, new process development, and multi-objective collaborative optimization based on deep learning are considered to be important future research directions.https://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2024.000548single crystal superalloyturbine rotor bladeaero-engineadditive manufacturing for repairhot crackingstray grain
spellingShingle QIN Renyao
QU Zhiqi
CHEN Bingqing
SUN Bingbing
ZHANG Xuejun
ZHANG Guohui
Research progress in additive manufacturing for repair technology of single crystal superalloy turbine rotor blades for aero-engine
Cailiao gongcheng
single crystal superalloy
turbine rotor blade
aero-engine
additive manufacturing for repair
hot cracking
stray grain
title Research progress in additive manufacturing for repair technology of single crystal superalloy turbine rotor blades for aero-engine
title_full Research progress in additive manufacturing for repair technology of single crystal superalloy turbine rotor blades for aero-engine
title_fullStr Research progress in additive manufacturing for repair technology of single crystal superalloy turbine rotor blades for aero-engine
title_full_unstemmed Research progress in additive manufacturing for repair technology of single crystal superalloy turbine rotor blades for aero-engine
title_short Research progress in additive manufacturing for repair technology of single crystal superalloy turbine rotor blades for aero-engine
title_sort research progress in additive manufacturing for repair technology of single crystal superalloy turbine rotor blades for aero engine
topic single crystal superalloy
turbine rotor blade
aero-engine
additive manufacturing for repair
hot cracking
stray grain
url https://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2024.000548
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AT quzhiqi researchprogressinadditivemanufacturingforrepairtechnologyofsinglecrystalsuperalloyturbinerotorbladesforaeroengine
AT chenbingqing researchprogressinadditivemanufacturingforrepairtechnologyofsinglecrystalsuperalloyturbinerotorbladesforaeroengine
AT sunbingbing researchprogressinadditivemanufacturingforrepairtechnologyofsinglecrystalsuperalloyturbinerotorbladesforaeroengine
AT zhangxuejun researchprogressinadditivemanufacturingforrepairtechnologyofsinglecrystalsuperalloyturbinerotorbladesforaeroengine
AT zhangguohui researchprogressinadditivemanufacturingforrepairtechnologyofsinglecrystalsuperalloyturbinerotorbladesforaeroengine